DBS Produces Flame Retardant XPS Insulation

Dow Building Solutions (DBS), a business unit of The Dow Chemical Co., has announced it is producing all STYROFOAM Brand Extruded Polystyrene (XPS) Insulation sold in Canada with BLUEDGE Polymeric Flame Retardant Technology, a next-generation sustainable flame retardant solution.
 
“Building on 75 years of innovation, our researchers continue to innovate STYROFOAM Brand Insulation to offer architects and builders solutions to meet the demands of global energy efficiency regulations and sustainable building design,” says Tim Lacey, global business director for Dow Building Solutions.
 
DBS has already converted its STYROFOAM Brand XPS foam plants in Japan in 2014 and Europe in 2015 to BLUEDGE. The business will globally convert the remaining STYROFOAM Brand XPS foam plants as soon as it is practically and commercially feasible. This phased approach allows for a controlled conversion process that meets the business’s quality requirements in every region and, at the same time, ensures product availability meeting market demands across regions.
 
BLUEDGE Polymeric Flame Retardant Technology was invented by Dow in 2004 as a challenge to find a more sustainable flame retardant solution for polystyrene foam. It is a drop-in technology to replace hexabromocyclododecane (HBCD) a common flame retardant with a less favorable environmental profile. Today, BLUEDGE technology is incorporated in Emerald Innovation 3000 marketed by the Chemtura Corp., FR-122P marketed by ICL and GreenCrest marketed by the Albemarle Corp. These next-generation sustainable flame retardant alternatives are available to other extruded polystyrene (XPS) and expanded polystyrene (EPS) insulation manufacturers transitioning away from HBCD-based flame retardants through these licensees.

Dow Plans to Construct Extruded Polystyrene Manufacturing Facility

The Dow Chemical Company announces its plans to construct a manufacturing facility to be located in Burley, Idaho. The facility will be operated by Dow Building Solution (DBS), a business unit within Dow, and produce STYROFOAM Brand Extruded Polystyrene (XPS) Insulation – a thermal insulation solution facilitating sustainability and innovation in the building and construction industry since its discovery in 1941.

Building upon its 75 years of innovation, the STYROFOAM Brand Extruded Polystyrene Insulation facility will come on-line utilizing DOW BLUEDGE Polymeric Flame Retardant Technology – an invention that is transforming the market as the industry standard flame retardant for use in polystyrene foam insulation, as it meets the demands of global energy efficiency regulations and sustainable building design.

The construction of the XPS facility exemplifies Dow’s commitment to the DBS growth strategy and strengthens its ability to deliver sustainable insulation solutions to customers, especially in Western Canada and the United States. The facility also demonstrates Dow’s pledge to provide operations performance in natural resource efficiency, environment, health, and safety, as outlined in Dow’s 2025 Sustainability goals.

“The construction of this facility will allow us to respond to market demand and deliver sustainable building solutions to our customers,” said Tim Lacey, global business director for Dow Building Solutions. “The collaboration with the city of Burley has been critical to reach this agreement and we look forward to continue collaborating together into the future.”

“Dow’s decision to build in Burley speaks about the quality of our workforce, the business- friendliness of our state and communities, and the great diversity that we are developing in Idaho’s economy,” Governor C.L. “Butch” Otter said. “It’s always great to welcome a corporate citizen to Idaho, and I’m excited about the opportunities for existing Idaho businesses to help meet the supply chain needs of this new enterprise.”

“We are thrilled to have a company such as Dow locating in Burley” said Director of Economic Development, Doug Manning. “They are a leader in business and innovation, and the immediate and future economic impact on this community will be exceptional. It’s a ‘win’ for the City of Burley to have a Fortune 50 Company locating here. This has been a collaborative effort from the State, the City, Burley Development Authority, Southern Idaho Economic Development Organization, and other local entities. We are excited to have Dow as a new community partner. They have been wonderful to work with to make this project happen,” he said.

Groundbreaking on the 60,000 square feet project is expected to occur in 2016 with project completion targeted for the latter portion of 2017. Manufacturing of STYROFOAM XPS Insulation is expected to begin in early 2018. Construction of the project will employ approximately 80 workers during peak construction and create 21 full-time manufacturing jobs at the height of operation.