Sheet Metal Supply Purchases New Equipment to Expand Production

Sheet Metal Supply has purchased two machines that will provide the capability to produce heavier, longer and more precise product for the glazing industry as well as more precise custom substructural components for the façade products it already produces.

Sheet Metal Supply has purchased a Safan Darley E-Brake 130T-4100 and an AccurShear 625020 to add to its fleet of machinery at the new Grayslake, Ill., facility.

The new E-brake allows for servo-electronic bending with an E for even bending and offers 30 percent higher productivity and up to 50 percent energy savings with lower CO2 emissions. The AccurShear features a 20-foot blade and can shear metal up to .25 inches thick.

“We’re always seeking ways to better provide our customers with the highest quality products we can, including new offerings that make sense for their business,” says Ben Kweton, vice president of Sheet Metal Supply. “The acquisition of the Safan Darley brake and the AccurShear expands our capabilities and complements our current offering.”

For more information, visit www.SheetMetalSupplyLtd.com.

Sheet Metal Supply Moves Into New Fabricating Facility

Sheet Metal Supply, a fabricator and supplier of formed perimeter edge materials and processed coil and flat stock for more than 25 years, moved its operation into a new and larger facility in Grayslake, Illinois.

Located in a 30,000-square-foot building in Mundelein, Illinois, the last eight years, SMS completed the move into a state-of-the-art 80,000-square-foot facility at 150 Pine Street on March 23.

“Moving into a new plant is our reaction to industry demand and a growing desire for a wider range of products and materials,” said Ben Kweton, CSI-EP, Vice President of Sheet Metal Supply. “The added space and new equipment allow us to be quicker with our response time and more flexible for our customers.”

The new plant includes a second ACM routing table to increase SMS’s capabilities beyond ACM and into heavier single skin products, phenolic resin-based and fiber cement-based façade solutions as well. In addition, SMS purchased a 21-foot bi-directional folder, allowing for the forming of longer parts or multiple 10-foot parts. SMS will also be able to provide more customized solutions into the façade market.

For more information, visit www.sheetmetalsupplyltd.com.

Sheet Metal Supply Adds New Regional Sales Manager

Sheet Metal Supply hired Joe Wanner as a Regional Sales Manager to promote the company’s growing capabilities of being Chicagoland’s single source for sheet metal requirements. Wanner’s combination of a B.S. in Industrial Engineering, an MBA in Business Ownership and 20 years of residential and commercial construction experience will be a valued resource for SMS customers seeking project guidance.

Founded in 1991, Sheet Metal Supply Ltd. is a fabricator/supplier of custom-formed perimeter edge metal products and processed coil and flat stock used by sheet metal fabricators. The company also provides a line of fabricated metal roof and wall profiles, along with associated products such as sealants, hand tools, roof underlayment and more. 

For more information, visit www.sheetmetalsupplyltd.com.

Standing Seam Metal Roof Is the Natural Choice for New Cottage in Wisconsin

A standing seam metal roof comprised of zinc panels was the natural choice to clad the roof of This new construction project in the North Woods of Wisconsin features a standing seam metal roof comprised of zinc panels. Photos: RHEINZINK

A standing seam metal roof comprised of zinc panels was the natural choice to clad the roof of a new cottage located in the North Woods of Wisconsin. Approximately 2,500 square feet of RHEINZINK Double Lock Standing Seam Panels met the owner’s criteria. “The multi-level roof was a key part of the design and we wanted it to blend into the environment as much as possible,” the owner says. “You won’t find another material that looks as natural and exquisite as RHEINZINK.”

The prePATINA blue-grey panels were fabricated by RHEINZINK systems partner Sheet Metal Supply (SMS), Mundelein, Illinois. The installation team was led by Lou Rondeau of Natural Metal Associates, Mont Vernon, New Hampshire. Rondeau is an experienced zinc craftsman and instructor in fabrication techniques. He was assisted by Craig Hardin of Hardin Construction, Union Bridge, Maryland, and Chad Wolbert of W&W Construction, Williamsport, Maryland. The three men were on the job for five days. The general contractor on the project was Rod Flohr Construction, LLC, Tomahawk, Wisconsin.

“Rondeau did a fantastic job on the installation, including some beautiful detailing,” the owner says. He specifically mentioned the crescent seams at the eaves. “It’s a designer detail,” according to Rondeau. “Most guys will do a straight up and down 90-

Approximately 2,500 square feet of RHEINZINK Double Lock Standing Seam Panels were used to construct the roof. Photos: RHEINZINK

degree edge. But we like to spend a little extra time on the detailing and seaming. RHEINZINK can last a lifetime so it’s important to make the appearance as classic and timeless as possible. I really like working with the qualities and craftsmanship associated with it.”

Overall, the job was relatively straightforward, according to Rondeau. “The greatest challenge was getting to the site in the North Woods,” he says. “But the cottage turned out to be a real gem in that wilderness environment.”

TEAM

Metal Fabricator: Sheet Metal Supply (SMS), Mundelein, Illinois, www.sheetmetalsupplyltd.com
Roofing Contractors: Natural Metal Associates, Mont Vernon, New Hampshire,
www.facebook.com/Natural-Metals-Associates-228362561021655/
Hardin Construction, Union Bridge, Maryland, hardinconstructionllc.com
W&W Construction, Williamsport, Maryland,
www.facebook.com/WW-Construction-LLC-430340303795069/

MATERIALS

Metal Panels: RHEINZINK Double Lock Standing Seam Panels in prePATINA blue-grey, RHEINZINK, www.rheinzink.us

Zinc Tiles Make Roof the Focal Point of Historic Residential Renovation

Originally built in 1853, this historic residence was recently renovated. The 1,870-square-foot cottage was designed to offer a highly contemporary flair while retaining many of its historic elements. Photos: RHEINZINK

Prior to its near-total reconstruction, the Jett Residence was an overgrown structure hidden in a grove of trees in Iowa City, Iowa. The strikingly renovated cottage now serves as a retreat house for its owners. Originally built in 1853, the residence retains a significant portion of the original, locally made red brick. An original, vaulted stone root cellar — rumored to have been part of the Underground Railroad — also remains on the property.

The owners were deeply involved in working with Neumann Monson Architects, Iowa City, in planning the renovation, according to co-owner Bobby Jett. The interior design of the 1,870-square-foot cottage offers a highly contemporary flair within the historic setting.

The most prominent feature of the exterior is the roof. “Everyone loves the roof,” Jett says. “They’ve never seen anything like it.” Approximately 2,500 square feet of RHEINZINK Square Tiles were utilized. The 0.8mm prePATINA blue-grey Square Tiles were installed in a diamond pattern.

The selection of the tiles was inspired by an old black and white photo of the house taken more half a century ago. “At that time, the roof of the house had diamond-shaped shingles. We wanted to replicate that look,” notes Jett. “The architect suggested that RHEINZINK could provide the look and durability we wanted.”

“We definitely wanted to replicate the roof’s visual pattern that we saw in the old photo but obviously wanted it to have more permanence and durability,” says Tim Schroeder, vice president at Neumann Monson Architects. “We’ve worked with zinc before and thought it would be a good complement to the dormers that would provide a nice crisp appearance. The RHEINZINK was definitely a nod to the historic element but provided a progressive look as well.”

Fabrication of the Square Tiles was done by RHEINZINK systems partner Sheet Metal Supply (SMS), headquartered in Mundelein, Illinois.

The restored roof is comprised of approximately 2,500 square feet of RHEINZINK Square Tiles, which were installed in a diamond pattern. Photos: RHEINZINK

Installation of the RHEINZINK Square Tiles was performed by Natural Metal Associates, Mont Vernon, New Hampshire. The owner of Natural Metal Associates, Lou Rondeau, has extensive hands-on experience with zinc fabrication methods and techniques. “I knew this was a unique project and I really wanted to be a part of it,” Rondeau notes. Rondeau was accompanied by an apprentice and personally did the hand-cutting and folding associated with detailing the valleys and edges. The work also included installation of the RHEINZINK half-round 5 ½-inch gutter system.

The installation was completed in nine days, according to Rondeau. “Zinc is a premium material that’s a real pleasure to work with,” he says.

TEAM

Architect: Neumann Monson Architects, Iowa City, Iowa, www.neumannmonson.com
Metal Fabricator: Sheet Metal Supply (SMS), Mundelein, Illinois, www.sheetmetalsupplyltd.com
Metal Roof Manufacturer: RHEINZINK, Woburn, Massachusetts, www.rheinzink.us
Roofing Contractor: Natural Metal Associates, Mont Vernon, New Hampshire, www.facebook.com/Natural-Metals-Associates-228362561021655/