Metal Roof and Wall Panels Capture the Spirit of Shakespearean Theater

The Otto M. Budig Theater is the home of the Cincinnati Shakespeare Company. The new theater was designed by GBBN Architects in Cincinnati. Photos: Petersen Aluminum Corp

For many new arenas and theaters, the sheer size and scope of the project can pose the biggest hurdles. At the new Otto M. Budig Theater, home of the Cincinnati Shakespeare Company, the problem was the reverse. The intimate theater was shoehorned into an existing space up against an adjacent building, so logistics were tight. But that didn’t mean the roof system couldn’t be striking. Designed by GBBN Architects in Cincinnati, the building’s exterior features daring angles and multi-colored metal roof and wall panels that combine to help capture the spirit of the Shakespearean theater.

Matt Gennett, senior project manager and vice president of Tecta America Zero Company in Cincinnati, oversaw the roofing portion of the new construction project in the Over the Rhine section of Cincinnati on the corner of Elm Street and 12th Street. “This building was plugged in downtown, and they fit everything in real tight,” he says.

Approximately 5,400 square feet of PAC-CLAD 7/8-inch, 24-gauge Corrugated Panels from Petersen Aluminum Corp. were installed on the metal roofs and walls. Tecta America Zero Company installed the metal roof systems, as well as a TPO roof manufactured by Carlisle SynTec over the main structure and mechanical well. Work began in January of 2017 and the roofing portion of the project was wrapped up in late August.

The Metal Roof System

The building features two different metal roof systems. The roof on the Elm Street side is comprised of three intersecting triangle-shaped sections in two colors, Champagne Metallic and Custom Metallic Bronze. “There were several unique angles on the roof,” Gennett explains. “On the top, there was a second metal roof, a shed roof that went down to the 12th Street side.”

The theater’s roof and walls feature approximately 5,400 square feet of PAC-CLAD 7/8-inch Corrugated Panels from Petersen Aluminum Corp. in two colors. The wall panels are perforated. Photos: Petersen Aluminum Corp.

The metal roof systems were installed over a 2-inch layer of polyisocyanurate insulation and a 2-1/2-inch nail base from Hunter Panels, H-Shield NB. The nail base is a composite panel with a closed-cell polyisocyanurate foam core, a fiber-reinforced facer on one side and, in this case, 7⁄16-inch oriented strand board (OSB) on the other. The nail base was topped with Carlisle WIP 300 HT waterproofing underlayment to dry in the roof.

Crews also installed two rows of snow guards on the metal roof using the S-5! CorruBracket. “The snow guard was a little different,” Gennett says. “It was specifically designed for a corrugated roof.”

The TPO Roof System

The main roof and mechanical well were covered with the TPO roof system, which totaled approximately 8,300 square feet. After Carlisle VapAir Seal725 TR self-adhering air and vapor barrier was applied to the metal deck, crews installed two layers of 2-inch iso. Tapered insulation was applied over the top to ensure proper drainage. The insulation was covered with a 1/2-inch sheetrock and the 60-mil TPO was fully adhered.

Two large smoke hatches manufactured by Bilco were installed over the stage area. The ACDSH smoke hatches measured 66 inches by 144 inches, and are designed for theaters, concert halls and other interior applications that require limiting noise intrusion.

The Installation

The initial focus was to get the roof dried in so work could progress inside the building. The jobsite conditions posed a few challenges. The structure abutted an existing building, and the space was tight. The schedule necessitated multiple trips to the site, which can be a budget-buster on a small project. “We had a lot of trips in and out to accommodate the schedule and get everything dried in so they could meet the interior schedule,” notes Gennett. “We were sort of on call. We made three or four trips out to roof this small project, so it took a lot of coordination because it was completed in pieces.”

Crews tackled the TPO roof sections first. The mechanical well section provided several challenges. Changes in the mechanical well layout necessitated moving some curbs and making adjustments to the tapered insulation. “They were trying to get lot of equipment into a small space,” Gennett explains. “We had to make sure we could get the water to the low spots and route it around all of that equipment. That was probably the biggest challenge on the project.”

Staging material was also problematic, as traffic was heavy and parking space was at a premium. Material was loaded by a crane, which had to be set up in the street. “It’s a postage stamp of a site,” says Gennett. “This is a main thoroughfare, and there is a school right across the street. We had to work around school hours, and we couldn’t be working when the busses were coming in. We usually came in after school started, around 8 a.m., to load materials.”

When it came time to load the metal panels, the cramped jobsite actually paid off. “It was very convenient,” Gennett recalls. “We were able to load the panels onto the adjacent roof and just hand them over. We had a nice staging area for cutting, so all in all it wasn’t bad.”

The corrugated panels were installed with matching edge metal. “It’s not a complicated panel to install, and they look really nice,” Gennett notes. “On the Elm Street side, to the right of the valley was one color, and to the left was another, so we had to match the color with our coping. There were some interesting transitions with our metal. We also had to really pay attention to how the siding was being installed so we could match the metal to the siding and follow the transitions from color to color.”

The perforated wall panels were installed by ProCLAD Inc. of Noblesville, Indiana. “Once the walls were done, we came in and did the transition metal,” Gennett says. “We just had to make sure everything lined up perfectly.”

Planning Ahead

Ensuring a safe jobsite was the top priority for Tecta America Zero and Messer Construction, the general contractor on the project. “Both Messer Construction and Tecta America take safety very seriously. That’s why we’re good partners,” Gennett says. “We had PPE, high-visibility clothing, hard hats, safety glasses for the whole project. All of the guys were required to have their OSHA 10. Anyone outside of the safety barriers had to be tied off 100 percent of the time.”

Planning ahead was the key to establishing the safety plan and meeting the schedule while ensuring a top-quality installation. “This job had a lot of in and out, which is tough in the roofing business,” Gennett says. “But we planned ahead, we made sure everything was ready for us when we mobilized, and we did a good job of coordinating with the other trades. It took a lot of meetings and discussions — just good project management.”

Gennett credits the successful installation to a great team effort between everyone involved, including the general contractor, the subcontractors, and the manufacturers. “We pride ourselves on our great, skilled crews and our great field project management,” he says. “Our superintendents are there every day checking the work and making sure the guys have everything they need. Messer Construction is great to work with, and obviously having the manufacturer involved the project and doing their inspections as well helps ensure the quality meets everyone’s standards and holds the warranty.”

The theater is now another exciting venue in the Over the Rhine neighborhood. “It is really cool spot,” Gennett says. “It’s an up-and-coming neighborhood that’s grown in leaps and bounds in the last seven years. There is a ton going on in Cincinnati. It’s just another part of the city that makes it really fun to go downtown.”

TEAM

Architect: GBBN Architects, Cincinnati, Ohio, www.gbbn.com
General Contractor: Messer Construction, Cincinnati, Ohio, www.messer.com
Roofing Contractor: Tecta America Zero Company, Cincinnati, Ohio, www.tectaamerica.com
Wall Panel Installer: ProCLAD Inc., Noblesville, Indiana, www.procladinc.com

MATERIALS

Metal Roof:
Roof Panels: PAC-CLAD 7/8-inch Corrugated Panels, Petersen Aluminum Corp., www.pac-clad.com
Wall Panels: PAC-CLAD 7/8-inch Corrugated Panels, Petersen Aluminum Corp.
Nail Base: H-Shield NB, Hunter Panels, www.HunterPanels.com
Snow Guards: CorruBracket, S-5!, www.S-5.com
Waterproofing Underlayment: Carlisle WIP 300 HT, Carlisle SynTec, www.CarlisleSyntec.com

TPO Roof:
Membrane: 60-mil grey TPO, Carlisle SynTec
Waterproofing Underlayment: Carlisle WIP 300 HT, Carlisle SynTec
Smoke Hatches: ACDSH Acoustical Smoke Hatch, The Bilco Co., www.Bilco.com

Solar Mounting Platform Designed for Exposed Fastener Panels

SolarFootS-5! introduces the SolarFoot, a mounting platform designed for exposed fastener metal roofing. With four points of attachment, it provides an ideal mounting platform to attach the L-Foot of a rail-mounted solar system or other ancillaries to the roof. According to the manufacturer, the SolarFoot ensures a durable, weathertight solution for the life of the solar system and the roof. Each piece contains two reservoirs of a factory-applied butyl co-polymeric sealant, allowing a water-tested seal. Simply peel the release paper from the butyl sealant and fasten through the predrilled holes in the base of the SolarFoot.

For more information, visit www.s-5.com.

S-5! Relaunches Website With Calculator, Expanded List of Metal Roof Systems

S-5! has relaunched its website to provide an easy-to-navigate center showcasing the increasing applications of its products. The updated site (S-5.com) contains S-5!’s new Master Snow Retention Calculator, used to help architects, specifiers, contractors, roofers and building owners determine what snow retention system works best for each roof. More than 150 metal roofing manufacturers are listed on the site as compatible components with S-5! systems. Projects also may obtain an Engineered Stamp on the site for ColorGard certifications run through the calculator. Other features available on the website include new product pages, new brackets pages, new Global Distribution pages, load tests and lab reports. It also offers a Resource Center and a Clamp-to-Seam tool to match profiles with the clamp needed.

Solar Bracket Designed to Fit Trapezoidal Roofing Profiles

S-5! RibBracket I-IVS-5! announces the release of the RibBracket I-IV products, shaped to provide a perfect fit to most common trapezoidal roof shapes. According to the manufacturer, the RibBracket I-IV is thoroughly tested for strength, has no moving parts and is flexible enough to fit varying trapezoidal widths.

A higher profile ensures more space between the roof and any devices attached to the roof, while the four attachment points offer greater holding strength. RibBracket I-IV is designed for convenient wire management and ease of installation for a solar system. RibBracket I-IV and the accompanying fasteners come with a factory-applied EPDM rubber gasket seal attached. The reservoir conceals the bracket EPDM from UV exposure, preventing drying and cracking.

With four different shapes, RibBracket I-IV can properly fit the vast majority of trapezoid profiles found globally, giving installers the confidence of having the right bracket for their roof and project.

Metal Construction Association Honors Champions of the Metal Construction Industry

The Metal Construction Association (MCA) is proud to announce the winners for its 2016 Triumph Awards, an award created to honor the people and companies that champion the metal construction industry each year. The annual MCA Triumph Awards honors individuals and organizations throughout the metal construction industry in six categories.  The 2016 award winners are:

    Industry Champion of the Year Awards:
    Scott Kriner, MCA and Brian Partyka, Drexel Metals Inc.

    With 35 years experience in the metal construction industry, Scott Kriner’s career started with Bethlehem Steel and research on hot dip coatings, which then led to international licensing of Galvalume intellectual property, to pretreatments, to paints, and involvement in multiple trade associations, including MCA. He started his own consulting business in 2006 to catch the green wave, which according to him was the scariest thing he ever did.  For the past thirteen years he has served as technical director for MCA on staff and more recently as consultant.

    During this time he has led or participated on the development of industry papers and studies, including ones that have had an impact on the entire industry.

    Brian Partyka is a 21-year veteran of the metal construction industry, working with Drexel Metals Inc. from its early days. He is an elected member of the Executive Committee of MCA. He chairs the Market Development Committee, Statistics Committee, Co-chairs of the Codes and Standards Committee and sits on multiple task groups to help drive and advance growth for the metal construction industry. He is a board member of the Metal Roofing Alliance and sits on NRCA’s Industry Advisory Board (National Roofing Contractors Association) as well as the CEO Advisory Council for the Central Bucks Chamber of Commerce and multiple board seats for small local businesses. 

    Partyka has published and contributed to technical trade-articles and white papers relating to metal building products.  He teaches about sustainable design and the use of metal to reduce heat gain for industrial, commercial and residential structures. He is the inventor of the Drexmet Paint Pen in 2001, an air-dry Kynar touch up system.

    Media Executive / Journalist of the Year Award:
    Shawn Zuver, Bob Fittro, John Garvey of DesignandBuildwithMetal.com

    Recognizing both a need and an opportunity for the metal construction industry to increase its visibility to an online audience, three industry media veterans, Bob Fittro, Shawn Zuver and John Garvey, pooled their talents and resources in 2007 to launch a new company, Unlimited Reach Media Inc. , and a new website, DesignandBuildwithMetal.com.

    DesignandBuildwithMetal.com is updated daily to be a current source of metal construction industry news and information for the design community, contractors, metal construction industry professionals, and building owners. The website features over 1,500 projects, showcasing virtually every use for metal construction products, categorized by both building type and design application. Visitors will also find thousands of industry news items, hundreds of columns by leading market segment experts, and a wide range of related resources about metal products.

    In addition to the continually evolving website, DesignandBuildwithMetal.com is recognized for its weekly newsletter, delivered to nearly 28,000 email inboxes every week, and for its monthly e-zines, which were introduced in 2008.

    Corporate / Individual Citizen of the Year Award:
    PSMJ, Resources Inc.

    For the last 14 years PSMJ Resources Inc., producers of METALCON, has spent many hours coordinating fund raising before, during and after each METALCON show, as well as donating to local organizations on the behalf of the metal industry.

    Among those organizations:  Homes for Our Troops, Tampa, Baltimore and Las Vegas; Habitat for Humanity, Washington, DC and Chicago; The Journey, 2day Walk for Breast Cancer, Atlanta; Canstruction, Tampa; Carmen House, Foster Home for Kids, Rome, Ga.; The Spring, Tampa; Home for Battered Women in Indiana; and scholarships to  Purdue University, Chicago and Emily Griffith Vocational School, Denver.

    Each contribution allowed METALCON to leave behind an impact in each venue where METALCON was held.

    Young Movers and Shakers Awards:
    Jonathan Rider of D.I. Roof Seamers; Dustin Haddock of S-5!; Josey Parks of Metal Roofs of Texas; Mark Bus of ATAS International Inc.

    Jonathan Rider serves as the Chief Administrative Officer of Developmental Industries, the parent company of D.I. Roof Seamers. The third generation of this family-owned business, he plays a role in the metal roofing industry by servicing clients in the areas of engineering, product development and component manufacturing. His experience, collaborative leadership style, and years of working closely within the industry have positioned him for this role.  Rider is active in community organizations and volunteer efforts and currently serves in various roles within the industry, including: MCA Accessories Council Co-Chairman and member of the MBMA Associate Member Advisory Council. He is also the author of multiple industrial publications and travels frequently speaking at events across the United States.

    At the age of 27, Josey Parks is a multi-faceted entrepreneur, owning several companies with different specialties including J Wales Enterprises, which includes Metal Roofs of Texas, J Wales Construction, Designer Glass Specialties, and Think Unlimited. He is one of the youngest recipients of the Inc. 5000 award. He also received an award for unprecedented nationwide sales of Interlock Roofing, a distributor within the state of Texas. Technology plays a role in his strategy. By developing and leveraging software to facilitate smart business growth, he has streamlined the value of his team’s sales efforts.

    Parks serves as an educator of business owners in the Dallas/Fort Worth and as a mentor to employees. He has been featured on television shows like CNBC’s “Blue Collar Millionaire”, and a guest speaker at national conferences like Corporate Millionaire Minds and Vistage Executive Summit, and is a recurring guest on “One Life Radio”.

    Mark Bus is the national sales manager for ATAS International Inc. Bus has earned the respect of his national sales team as well as his peers and management. He brings his knowledge of industry initiatives and association activities into his daily communication with staff and customers. His next phase of growth will be an increased presence in the industry associations on a national level. Bus’ customer base has realized his value and expertise as evident from the following statement from customer, Allan Brock, Brock Associates LLC: “During my forty year tenure in the commercial metal roofing and siding industry, I have rarely crossed paths with a young professional as competent as Mark Bus. As a long term ATAS distributor, I have seen Mark successfully evolve from an inside technical salesperson, to a regional product representative, to management. At each level, he radiated professionalism along with product and technical knowledge. He developed many exceptional relationships with architects leading to ATAS specifications generating increased sales for distributors such as myself.”

    Dustin Haddock was 8 years old when he worked his first job, packaging S-5! clamps, one of the few his age with 20 years of experience. During this time he has developed over 40 new products and has filed and secured numerous patents. Haddock has worked for the Metal Roof Innovations division of S-5! since 2006, where he has contributed to International Code and Standard groups to draft test methods to receive German code acceptance. He also has worked with the University of Adelaide in drafting performance test methods for use of standing seam clamps within cyclonic regions of Australia. Further, he has worked with the Microgeneration Certification Scheme (MCS) Roofing Work Group in the United Kingdom to develop standards relating to rooftop mounted PV. Within the US he has worked with the ICC to develop an evaluation for standing seam-clamping systems. Haddock serves on the UL 2703 and 1703 Standard Technical Panels and has developed the first draft of the “PV Racking and Attachment Criteria for Effective Low Slope Metal Panel Roof System Integration”. Haddocks has also served on the Board of Directors 2013-2016, is currently the Chairman of the UL Non-Combustible Roof Group and the Chairman of the Mounting Systems Manufacturers Committee (MSMC) at SEIA.

    Sales Person of The Year Award:
    Donn Couch, SFS intec Inc.

    Donn Couch of SFS intec Inc. has been awarded the sales person of the year award. A seasoned veteran with SFS for 38 years, his customers know him to have a buyer focus, as he has developed personal relationships with many of his customers. Over his tenure with SFS, he has developed an extensive product and application knowledge. He has been the recipient of several awards within the SFS organization over the years, which has included highest sales volume, highest percent increase sales over prior year, and outstanding achievement award. He is respected amongst his peers as well as the metal building industry.
     
    Entrepreneur of The Year Award:
    Oded Shemla, iRoofing

    Oded Shemla  is CEO of Applosophy, the mobile app entrepreneurial enterprise that created iRoofing. iRoofing has developed an all-inclusive suite of technical tools for roofing and siding contractors designed to help increase efficiency, productivity and closing ratios, while reducing costs, and increasing profitability through the use of technology. iRoofing continues to develop tools and capabilities for manufacturers and contractors to grow their business. In the past five years iRoofing has grown from a concept to currently providing an evolving solution for thousands of contractor users and manufacturers of building products across the US, Canada and the Caribbean. Shemla has spent 6 years as CEO of Applosophy, located in New York.  Prior to this he was the president and owner of My Roof Tile, a roofing distribution business located in Florida. Shemla gained his technology expertise while serving in the Israeli Air Force.

Nominations for the 2017 MCA Triumph Awards are open to anyone in the metal construction, metal building, metal roofing and metal erection industry. Nominations can be made on the MCA or METALCON websites. Winners for 2017 will be voted on and selected by the MCA members and members of other metal construction related trade groups by popular vote.

The awards will be presented at a marquee event designed to celebrate honorees at METALCON 2017 in Las Vegas. The event will feature live entertainment and dinner at the Westgate Hotel on Oct. 18, the opening night of the show. Tickets will go on sale when registration opens. Sponsorships are available.

The idea for the commendation was initiated by Keith Lipps, Vice President of Marketing and Sales from MCA Member Company, S-5!.

“So many people do great things everyday at various levels in their career using many different skill sets, and it’s their achievements that make this industry thrive,” says Lipps. “We want to celebrate these contributions because it’s everyone working together that makes us strong.”

S-5! Brings Back Hogan as Business Development Director

Frank Hogan is the new Business Development Director for S-5!.

Frank Hogan is the new Business Development Director for S-5!.

S-5! has brought back Frank Hogan to fill the newly created position of Business Development Director, focusing on deepening relationships with the company’s OEM market to maintain market share and capture additional sales opportunities.

Hogan, who served as a national sales representative and field support manager for S-5! in the United States and Canada from 2007-2012, has held a variety of sales and management positions with several metal roofing manufacturers.

New Course Instructs Architects About Wind Uplift on Metal Roofs

“Improving Wind Uplift on Metal Roofs” is a new AIA continuing education course, developed by S-5! and MBCI to help architects discover the art and science of wind control and wind uplift on metal roofs and metal structures.

This is a one hour AIA Health, Safety and Welfare (HSW) learning unit course. It offers architects the opportunity to learn about wind uplift requirements, testing and proper wind mitigation specification techniques as well as metal roof options and accessories to improve wind uplift characteristics.

Architects and firms requesting a presentation of this course will learn about:

  • Current wind uplift tests and how they are performed
  • Wind uplift ratings, wind zones and specific wind uplift requirements
  • Specific metal roof products, panel profiles and applications that perform best for wind uplift
  • Methods and accessories to improve wind uplift characteristics for metal roofs
  • Wind control value engineering techniques and refer to project specific examples
  • The proper selection and specification techniques of wind-rated roofs and accessories to meet uplift requirements

Keith Lipps, vice president of sales and marketing for S-5!, described the course as being critical for design professionals to understand how wind forces act on a structure. “This is a critical topic for projects being designed in high wind areas, especially those structures that are being built in tornado and hurricane prone regions,” Lipps says.

The course can be scheduled as a live presentation through S-5!. Call 1-888-825-3432 or email info@s-5.com for more information.

MCA Announces Metal Roofing Championship Game Winners

The Metal Construction Association (MCA) has sponsored its 3rd annual Metal Roofing Championship Games at the Metalcon International tradeshow in Baltimore, Md. The event was sponsored by Triangle Fastener Corp., Roof Hugger LLC, D.I. Roof Seamers, S-5!, Drexel Metals Inc. and New Tech Machinery. Award sponsors were Akzo Nobel Coatings Inc., ATAS International Inc., Atlas Bolt & Screw Co., The Bradbury Group, Chicago Metal Supply and Fabrication Inc., Designandbuildwithmetal.com, Englert Inc., Modern Trade Communications Inc., Novagard Solutions, PAC-CLAD Petersen Aluminum Corp., SFS intec and Valspar.

Each day had five battles, inspired by this year’s theme ‘Battle Stars Over Baltimore’ in honor of the birthplace of our star-spangled banner. The battles were appropriately named the Triangle Fastener “Screwgun Challenge”, Roof Hugger’s “Hug-A-Roof”, New Tech Machinery/Drexel Metals’ “Install-A-SSR Roof”, D.I. Roof Seamers’ “Seam-it-Up” and the S-5! “Let-It-Snow”.

Ten teams of two contestants each pre-registered to compete during the two-day event. The contestants represented construction companies; Thomas Phoenix International of Easthampton, N.J.; DYMI Construction Inc. of Morrisville, Pa.; Hardin Construction LLC of Union Bridge, Md.; Intermountain Roof Advisors of Salt Lake City, Utah; Rosselli Roofing and Siding of Wantage, N.J.; William Molnar Roofing Inc. of Riverview, Mich.; ARCON of Vanceboro, N.C.; Mad Metal LLC of Arden, N.C.

A total of $5,800 was awarded to the battle winners this year. The top awards for each day were a grand prize and a best quality. The first winner for both the grand prize and best quality awards was Joe Allen and Paul Kulb of Thomas Phoenix International and on the second day the same was awarded to Dennis Duce and Gonzolo Tellez of Intermountain Roof Advisors. Dennis Duce states “It was an honor to be part of this event and we are looking forward to competing next year again”.

Next year, the event will be held in Las Vegas on Oct. 18-20. The MCA Roofing Games Committee plans to make this event a hallmark to the Metalcon International Tradeshow by awarding a National Metal Roofing Championship. To present this award, the overall winner of each of the two days will return on the third day of the show for a competition to compete for the title of National Metal Roofing Champion. Next year’s teams will be able to pre-register for the event beginning in February 2017.

Snow-retention System Avoids Roof-snow Avalanches

DualGard snow-retention system protects people and property from dangerous roof-snow avalanches.

DualGard snow-retention system protects people and property from dangerous roof-snow avalanches.

The DualGard snow-retention system from S-5! uses two 1-inch pipes to keep snow and ice in place while it melts safely. When installed properly, DualGard protects people and property from dangerous roof-snow avalanches. Designed to preserve the coveted look of the metal roof, DualGard can be painted, powder coated or anodized to match virtually any metal roof system. Mounted with S-5! mini clamps, the system comes with two sizes of snow clips for every roof type and can fit virtually any seam profile. DualGard has been fully tested and can be engineered for the specific roof and environment.

METALCON Announces Plans for MCA Metal Roofing Championship Games

METALCON announces plans for the Metal Construction Association’s (MCA) metal roofing championship games to take place during its show on Oct. 26 and 27 at the Baltimore Convention Center. 
            
The international event for the metal construction industry will capture construction professionals from metal roofing contractors nationwide to compete for cash prizes in a number of challenges known as Battle Stars over Baltimore, in recognition of our star-spangled banner birthplace. 
            
In this two-day competition, five teams with two contestants each compete to split a $400 cash award in each of the challenges, or $2,500 in total each day.  In addition, a grand prize of $500 will be awarded daily to the team who has accumulated the most points collectively from the five challenges. This represents a total of $5,000 to be awarded over the course of the competition. 
            
The Battles with each of their sponsoring MCA Members are:
 
1:00 p.m., Game 1:  Screw Gun Battle, sponsored by Triangle Fastener Corp.
Contestants install 24 self-drilling screws spaced four inches apart into eight-foot long steel purlins mounted on an eight-by-eight foot steel framework platform. 
 
2:00 p.m., Game 2: Hug a Roof Battle, sponsored by Roof Hugger Inc. 
Contestants install 40 lineal feet of factory-notched, zee-shaped sub-purlins on a mock-up existing ribbed metal roof paneled frame.  These games are designed to demonstrate that with the right techniques, tools and products, metal roofing can be accurately installed.   
 
3:00 p.m., Game 3: Standing Seam Battle, sponsored by New Tech Machinery and Drexel Metals
Contestant teams install six each, 16-inch wide metal roof panels over factory-notched sub-purlins.  
 
4:00 p.m., Game 4: Seam It Up Battle, sponsored by D.I. Roof Seamers
Contestants operate a standing seam roof seamer over 16-inch wide metal roof panel seams.  
                                                                                                    
5:00 p.m., Game 5: Let It Snow Battle, sponsored by S-5!
Contestants must install a mechanically attached snow retention system onto 16-inch metal roof panels.  
 
Each battle takes 15 to 30 minutes to complete.  Fastest time and accuracy are the two winning factors.  Judging the competition are members of the Metal Building Contractors and Erectors Association
 
“The MCA Games Task Force has worked hard to make this a challenging event,” said games organizer, Mark James of the MCA and Roof Hugger Inc. 
 
METALCON attendees interested in forming a team for Battle Stars over Baltimore, can pre-register by contacting the games organizer at mjames@roofhugger.com