Rob Haddock of S-5! Receives 2018 CSI Technical Writing Award

Metal Roof Innovations Limited (MRIL) announced that Rob Haddock is the 2018 recipient of the Ben John Small Technical Writing Award. Construction Specifications Institute (CSI) awards this honor to those “recognized by their peers as an outstanding technical writer and/or expert in their field.” 

CSI recognized Haddock for technical expertise in innovation and technical writing in the roofing industry. Specifically notable is his series, Metal Roofing from A (Aluminum) to Z (Zinc).CSI also acknowledged Haddock for sharing his passion for metal roofing through technical articles and through 100-plus presentations.

According to the organization, CSI strives to improve construction specification best practices. The award is named after Ben John Small, founder and former president of the Metropolitan New York Chapter of CSI. Small chaired the Chapter’s Technical Committee.

Haddock is no stranger to metal construction. With now 47 years in the industry, his unwavering confidence in metal roof superiority was the reason he founded S-5!, a company that designs and manufactures attachment solutions for metal roof systems. 

Frequently requested by trade groups for speaking and educational engagements across the country, Haddock also serves as Director of the Metal Roof Advisory Group, Ltd. and consults on roofing solutions and services worldwide. He is an inaugural member of the Metal Construction Hall of Fame, a recipient of the Carl Cash Award from ASTM (for technical writing), and winner of the Pat Bush award from Metal Construction Association for unselfish contributions to the industry. He also holds lifetime honorary memberships to the Metal Building Contractors and Erectors Association (MBCEA) and the Metal Construction Association (MCA).

For more information, visit www.s-5.com.

The Top 40 Products of 2018

The following product roundup features the Top 40 products of the year, as chosen by the readers of Roofing magazine. The products were selected based on the number of reader requests for sales leads through the Reader Action Card in the print issue and the number of clicks on the website, www.RoofingMagazine.com, including those generated through our monthly e-newsletter. The product generating the most leads from each print issue is also featured as our “Roofers’ Choice” product, and the 2018 winners are also included here. If you have a new product you’d like us to consider for a future edition of our Materials & Gadgets section, please email Editor-in-Chief Chris King at chris@roofingmagazine.com.

Roof Leveling Compound Helps Eliminate Ponding Water

GreenSlope is a roof leveling compound that helps eliminate water ponding areas on flat rooftops. The cured material is similar to that of a professional running track or playground surface and can withstand tough climates as well as heavy foot traffic. According to the manufacturer, the product is designed to fill in low areas and bring the roof back to its original slope, directing water toward drainage areas. It is designed for use on EPDM, TPO, PVC, modified bitumen and metal roofs. Made from EPDM, GreenSlope is lightweight, durable, and able to withstand freeze-thaw cycles. Other uses include protecting curbs, filling low areas near drains, establishing walk pads and filling pitch pans. Greenslope.co

New Product Line Secures Rooftop Pipes and Struts

Green Link introduces a family of custom-engineered, molded straps and caps for securing pipes and struts for its KnuckleHead rooftop support product line. Straps have been designed for both Heavy Pipe and Strut Support KnuckleHeads, while a cap design was developed for Lite Pipe Supports. All are molded from tough, weatherproof urethane and feature a striking “safety yellow” color. The Heavy Pipe KnuckleHead strap secures a 3-inch outside diameter pipe, while the Strut Support strap fits steel or aluminum Unistrut-type channel. The Lite Pipe Support cap is designed to secure a single 1-inch nominal pipe or two ½-inch nominal pipes. The Strut Support straps are available in nominal pipe sizes ranging from ¼ inch to 6 inches. www.Greenlinkengineering.com

Stainless Steel Bi-Metal Drill Screws Are Corrosion Resistant

Triangle Fastener Corporation introduces a full line of 304 stainless steel bi-metal self-drilling screws. Bi-metal screws have heads and threads made of 304 stainless steel, providing corrosion resistance and ductility. A hardened carbon steel drill point welded to a stainless steel body allows the screw to drill and tap steel up to 1/2 inch thick. The screws are used to attach aluminum, stainless steel, insulated metal panels (IMPs) and when ductility is needed in the connection. They are available in #12 and 1/4-inch diameters in lengths up to 12 inches. Head styles include: hex washer head, pancake head and button head. www.Trianglefastener.com

Insulation Board Contains No Halogenated Compounds

GAF introduces a new non-halogen polyisocyanurate insulation: EnergyGuard NH Polyiso Insulation Board. According to the manufacturer, the development of EnergyGuard NH Polyiso Insulation Board demonstrates the GAF commitment to providing architects, contractors, and building owners with affordable products that help them meet their sustainable and environmental design goals, by offering products that do not contain halogenated compounds. As with their current EnergyGuard Polyiso Insulation, this product line offers high insulating values to help save on energy costs and is available in a variety of thicknesses. Easy cutting in the field provides the installer with simple fabricating on the roof deck. www.GAF.com

Pre-Weathered Fastener Matches Corten Panels

Lakeside Construction Fasteners offers the new high-strength COR-10 WOOD-Xfastener, which is engineered to secure Corten metal panels into hardwood decking substrates. It is pre-weathered for an exact Corten metal panel color match, eliminating the need to wait for fasteners to be painted or weathered to match. The fastener is available in sizes from 1 inch to 3 inches, and it features an EPDM washer to ensure a sealed protective barrier. According to the manufacturer, its high-low threads and sharp T-17 cut point allows the fastener to quickly penetrate the Corten metal panel for low-cost installation. www.Lakeside-Fasteners.com

Insulation Board Designed for High Load-Bearing Applications

Kingspan Insulation has expanded its commercial product offering by introducing GreenGuard Type VII XPS Insulation Board. The product is designed for high load-bearing engineered applications requiring insulation with a minimum compressive strength of 60 psi. Type VII XPS is primarily used in commercial roofing applications, such as protected membrane and pedestal paver systems. According to the manufacturer, the insulation board offers an R-value of 5.0 per inch of thickness and meets ASTM C578 Type VII requirements. The product retains its insulating properties over time, has high water resistance and is HCFC-free. Kingspaninsulation.us

Portable RhinoBond Hand Welder Designed for Use in Tight Spaces

OMG Roofing Products introduces the RhinoBond Hand Welder. Based on patented Sinch Technology, the portable RhinoBond Hand Welder is designed to help roofers weld RhinoBond Plates in tight spaces, such as under raised rooftop equipment, and on vertical surfaces. The ergonomically designed tool features a vibrating handle and an indicator light that lets roofers know when the tool is activated and when the weld cycle is complete. The base is recessed and features centering indicator lines to help usersproperly align the tool over installed RhinoBond Plates for optimum bonding and improved productivity. www.OMGRoofing.com

High-Visibility Primer Improves Adhesion for Acrylic Coatings

KM Coatings offers KM SP 1000, a VOC-compliant, solvent-based primer designed to improve the adhesion of acrylic coatings to most aged TPO and PVC membranes. According to the manufacturer, using this primer with a KM-approved acrylic coating provides excellent coverage and long-term protection. Its orange color enables strong identification for the applicator to achieve complete monolithic surface application. www.KMcoatings.us

Two-Component SPF Adhesive Provides More Coverage

Soprema introduces a low-pressure, two-component spray polyurethane foam (SPF) adhesive to its DUOTACK family of roofing adhesive products. DUOTACK SPF was designed to provide quick, efficient adhesion of PVC membranes, insulation and cover boards to approved substrates. According to the manufacturer, the product was developed by Soprema chemists with vast knowledge and experience in the roofing and polyurethane foam industry to provide 50 percent more coverage and a faster flow rate than competing products. It also has usability in multiple applications without the need for extensive inventory and expensive equipment, like pace carts. www.Soprema.us

Adhesive-Free Attachment System Eliminates Temperature Restrictions

Carlisle SynTec Systems introduces its RapidLock (RL) Roofing System. This adhesive-free system uses VELCRO Brand Securable Solutions to fully attach 115-mil FleeceBACK RL EPDM or FleeceBACK RL TPO to InsulBase RL or SecurShield HD RL polyiso insulation. According to the manufacturer, the RapidLock system does away with temperature restrictions, has no VOCs or odors, offers wind uplift ratings comparable to traditional fully adhered single-ply systems and has a Factory Mutual 1-90 approval rating. The adhesive-free system also saves time and labor. www.CarlisleSynTec.com

High-Performance Adhesive/Sealant Anchors Rooftop Supports

Green Link offers a new adhesive/sealant designed for use with the company’s KnuckleHead Rooftop Support System. The product bonds and seals the KnuckleHead Universal Base and is effective on a wide range of roof surfaces. The new adhesive/sealant has been specially formulated to adhere to PVC, EPDM, TPO, and modified bitumen, as well as the KnuckleHead base itself, which is composed of glass-reinforced nylon. According to the company, it will not discolor from UV exposure, can be applied at temperatures as low as 32 degrees, and is capable of joint movement in excess of 35 percent. www.Greenlinkengineering.com

Cap Stapler OffersEasier Loading and Extended Tool Life

National Nail announces the upgraded 18-gauge Stinger CS150B cap stapler with an enhanced design that improves performance with easier loading, longer tool life, and tool-free adjustable exhaust. Shooting 200 caps and 200 staples before reloading, the versatile cap stapler now also provides a wider range of operating pressure (up to 120 psi) for installing roofing underlayments, house wrap, and foamboard. The Stinger CS150B shoots 5/8-inch, 7/8-inch, 1-1/4-inch, and 1-1/2-inch length 18-gauge staples with full 1-inch plastic caps. It also includes an installed belt hook and durable carrying case. www.Stingerworld.com

Composite Shake Shingles Offered in New Colors

DaVinci Roofscapes launches the Nature Crafted Collection of composite shake shingles, which includes three realistic, nature-inspired colors: Aged Cedar,Mossy Cedarand Black Oak.According to the manufacturer, each new color reflects different progressive aging processes found on real shake shingles. Each tile has been crafted to resist fire and impact, along with high winds, mold, algae, fungus and insects. The Nature Crafted Collection is available on all DaVinci Multi-Width and Single-Width Shake composite roofing tiles. www.DaVinciRoofscapes.com

Solar Mounting Platform Designed for Exposed Fastener Panels

S-5! introduces the SolarFoot, a mounting platform designed for exposed fastener metal roofing. With four points of attachment, it provides an ideal mounting platform to attach the L-Foot of a rail-mounted solar system or other ancillaries to the roof. According to the manufacturer, the SolarFoot ensures a durable, weathertight solution for the life of the solar system and the roof. Each piece contains two reservoirs of a factory-applied butyl co-polymeric sealant, allowing a water-tested seal. Simply peel the release paper from the butyl sealant and fasten through the predrilled holes in the base of the SolarFoot. www.S-5.com

3-D Modeling Tool Aids in Solar Design Projects

Aurora Solar Inc., a solar design software company, offers SmartRoof, a tool that allows anyone to accurately and easily model residential and commercial sites for solar projects. According to the company, SmartRoof intelligently infers the internal structure of a roof after a few clicks, reducing solar design time and difficulty.According to the company, SmartRoof requires just an outline of the perimeter of the roof to automatically infer its internal structure. It allows solar designers to drag and drop dormers into the model.The remote site modeling tool enables designers to intersect multiple roof structures, making modeling of complex roof structures significantly easier. www.AuroraSolar.com

Perforated Starter Shingle Designed to Save Time, Reduce Waste

TAMKO Building Products introduces the Perforated Starter shingle to its roofing product line. Made from fiberglass mat coated with asphalt and surfaced with ceramic granules, the Perforated Starter course shingle is the answer to roofing contractors need for an easy to install starter strip prior to shingle application. The perforation ensures that contractors no longer lose time field cutting shingles to the appropriate size while reducing related waste. The product can be used with TAMKO’s full line of asphalt shingles, including the Heritage series laminated asphalt shingles and Elite Glass-Seal 3-Tab shingles. www.TAMKO.com

Snow-Retention System Utilizes Snap-Fit Design

AceClamp offers the Color Snap, a patented snow-retention system that utilizes a snap-fit design. The product ships to roofers with fully assembled, ready-to-install components and snap-in ice clips. Color Snap is available for either standing seam metal roofing or membrane roofing with a variant of the product known as Color Snap-M. According to the company, both varieties offer greater installation flexibility, are easier to install, and help to reduce labor costs by minimizing preparatory tasks. www.AceClamp.com

Sheet Metal Brake Designed to Reduce Labor Costs

Roper Whitney releases the Autobrake 1212, which is designed to provide accuracy and repeatability when forming 12-gauge mill steel and 14-gauge stainless steel. It features the rotating Kombi beam, which expands the machine’s folding capabilities to produce straight to box and pan bending in just 11 seconds. The box tooling is 6.3 inches in height, precision ground and laser hardened to 60. Pieces are also laser etched with the length of the tool for easy box setup. Optional left-hand or right-hand back gauge extension provides superior material positioning. Maximum 12-foot back gauge travels in less than three seconds and is provided by the six-stage design combining high speed with compact space requirements. www.RoperWhitney.com

Modified Bitumen Products Can Now Be Applied in Colder Temperatures

CertainTeed’s Flintlastic SA (self-adhering) modified asphalt low-slope roof systems can now be installed in temperatures as low as 20 degrees Fahrenheit. According to the manufacturer, the products can be installed using an application method that is safe for both installers and building occupants, as it uses no kettles or flames and has no hazardous or noxious fumes. Roofing pros only need a hot air welder and silicone roller to complete installations in cold weather, and the change is designed to help alleviate costly weather delays while making a direct impact on roofing contractor’s bottom line. www.CertainTeed.com

Multi-Purpose Joint Sealant Adheres to Damp Surfaces

Kemper System AmericaInc.offers GreatSealPE-150, a single-component joint sealant designed for long-lasting weathertight seals. According to the manufacturer, it is ideal for sealing joints in roofing, walls and masonry, as well as gaps around penetrations, flashings, windows and doors. According to the company, the product adheres even on damp surfaces, can be applied in cold weather, and in most cases, without a primer. It bonds aggressively to most building materials, including wood, vinyl, glass, fiberglass, foam insulation, asphalt, modified bitumen, EPDM, PVC, PIB rubber, and Kynarcoatings, as well as painted, galvanized and anodized metals. www.Kempersystem.net

New Colors Available for Concrete Tile Line

Boral Roofing LLC introduces a set of new colors for its signature concrete roof tile line. Inspired by the beach landscape, the six new hues in the collection are particularly well suited to complement homes of the contemporary and transitional architectural styles, according to the manufacturer. The collection includes new colors Ashen Blend, Café Sand Blend, Mottled White Blend, Atmosphere Blend, Oceana Blend, and Beach Blonde Blend, with each shade reflecting an element commonly found at the seaside. The tile is low maintenance, offers a Class A fire rating, and is fully recyclable at the end of its life on the roof. www.Boralamerica.com/roofing

New Sealant and Patch Mastic Designed for Durability, Sustainability

Chem Link launches NovaLink FP, a flash and patch mastic product, available in a 10.1-ounce cartridge. NovaLink FP is a high-quality, moisture-curing elastomeric waterproofing and sealant designed to fill, seal and level grout lines, voids, seams and surface damage on construction materials prior to application of liquid waterproofing. According to the manufacturer, the product is also useful for repairing roof leaks, asphalt shingles, roof valleys and seams, chimney flashings and in emergency roof repair situations. www.ChemLink.com

Shingles Offer Time-Release Technology to Fight Algae Growth

Seeking to reduce the prevalence of unsightly shingle discoloration caused by blue-green algae growth, which impacts 80 percent of U.S. homes, GAF introduces StainGuard Plus Technology. According to the manufacturer, the company’s proprietary time-release copper ion technology releases 10 times as much stain-fighting copper as its traditional copper coated mineral granules to better resist the growth of algae. This technology is currently available on GAF’s Timberline Ultra HD Stainguard Plus labeled shingles and is backed by a 25-year limited warranty against blue-green algae discoloration. www.GAF.com

Fasteners Designed to Attach Sheeting Over Rigid Insulation

Triangle Fastener Corporation expands its line of BLAZER Drill Screws with new sizes designed to attach metal panels over rigid insulation. These unique screws have two different threads with a gap in between that eliminates jacking of the panel during installation. According to the manufacturer, the special 1/4-14 “high thread” under the screw’s head secures the metal panel tightly against the head for optimal seal. The screws have a BLAZER3 drill point for fast penetration with less effort and a TRI-SEAL spray coating for corrosion protection. They are available in lengths including: 1-7/8, 2-3/8, 3-1/4 and 4 inches. www.Trianglefastener.com

Hip and Ridge Product Offers Added Thickness

TAMKO Building Products Inc. introduces its new Heritage Designer Ridge asphalt shingle. Constructed with SBS modified bitumen technology, the high-profile ridge product is designed to add a look of polished sophistication to finish asphalt roofing projects with style, according to the manufacturer. Two layers of asphalt shingles are laminated together to produce the high-definition appearance of added dimension in the Heritage Designer Ridge, which is up to a half inch thicker than TAMKO’s standard Heritage hip and ridge product.The product is offered in 10-inch and 8-inch overlap. www.TAMKO.com

Storm Repair System Uses Shrink Wrapping Technology

Stormseal is a storm recovery system that protects damaged roofs or walls with a patented wind-, rain- and hail-resistant polyethylene film. The technology, pioneered in Australia, is now available in the United States. According to the manufacturer, Stormseal is designed to replace flapping, leaking, flyaway tarpaulins. The low-density patented polyethylene film is cut and fitted at the worksite with the heat “shrink wrapping” technique, changing the chemical structure of the film and enhancing its strength. www.Stormseal.com

New Electric Hoist Moves Operator Away From the Load

Safety Hoist Company launches its new electric material hoist, which moves the operator a safe distance away from the hoist and its load. According to the manufacturer, its unique pendant control makes this one of the safest hoists available today. The hoist runs on 110-volt electric household current, and its controlled descent enables safe, smooth transport both up and down. The electric hoist is quiet, environmentally-friendly, and free from harmful emissions, so it can be used both indoors and outdoors. It can handle up to 500 pounds without sacrificing speed or efficiency. www.SafetyHoistCompany.com

New Line of Fasteners Designed for Extreme Environments

The new 40-year Ply-Lo Extreme line of fasteners from East Coast Fasteners is designed for extreme environments. According to the manufacturer, Ply-Lo Extreme was successfully tested in accordance to ASTM B117 for more than 3,000 hours of salt spray. With all the features of the original Ply-Lo fastener, the Ply-Lo Extreme is available in #10, #12 and #14, with a 40-year warranty. www.Plyco.com

Adjustable Steep-Slope Roof Anchor Aids Ladder Access

The RIDGEPRO is a versatile and adjustable roof anchor that can be connected to the peak before stepping onto a steep-slope roof, allowing a safe transition on and off ladders on roofs with pitches ranging from 6/12 to 12/12. The innovative arch straddles ridge vents, and the adjustable, pitch-specific settings are designed to maximize contact between the product and the roof surface. Constructed from solid, aircraft-grade aluminum, it exceeds industry standard of 5,000-pound tensile strength test when anchored. www.TheRidgePro.com

Primer Adheres to Single-Ply Membranes

Everest Systems offers Everprime All Ply, a primer for various new and aged single-ply membranes. According to the manufacturer, this high-quality, plasticizer free, single component, solvent-based primer can be applied by a spray brush or a roller. The product is designed to provide exceptional adhesion to new and aged TPO and PVC membranes. In addition, this high-performance coating provides excellent surface for subsequent application of acrylic, 100 percent solids Silicone and fluoropolymer coatings. www.Everestsystemsco.com

Work Gloves Offer Advanced Fit, Safety and Comfort

PrimeSource Building Products offers GRX Gloves, a brand-new line of quality gloves designed to promote hand safety and offer value for American workers. According to the manufacturer, GRX Gloves offer workers the latest technology in comfort, fit and safety to deliver a range of tighter fitting, more breathable gloves for a variety of applications and weather conditions. The GRX glove line will be available through the PrimeSource network of pro-contractor supply location and pro-supply locations like 84 Lumber and BMC. www.PrimesourceBP.com

Retrofit Roof Drains Feature Integrated Vortex Breaker

OMG Roofing Products introduces a new line of retrofit roof drains called Hercules-Plus. The drains feature integrated vortex breaker technology, which helps improve drain performance to quickly remove water from the roof. According to the manufacturer, independent performance testing shows that Hercules-Plus RetroDrains provide up to 2.5 times greater flow capacity than original Hercules Drains without vortex breaker technology. Drains are available in four sizes: 3 inches, 4 inches, 5 inches and 6 inches, and with an optional TPO or PVC coated flange for direct membrane attachment. www.OMGRoofing.com

Conductive Primer Developed for Electronic Testing

Detec Systems has developed TruGround, a conductive primer which enables accurate electronic leak detection (ELD) testing on conventional roof membranes including black EPDM, TPO, PVC, modified bitumen, hot and cold fluid applied. According to the manufacturer, TruGround must be installed directly below the membrane per ASTM D7877. TruGround can be used for quality assurance testing on newly installed membranes and is chemically compatible with fully adhered, mechanically attached and torch-down membranes. Once applied, ELD testing can be performed for the life of the roof. Future breaches or seam voids can be quickly pinpointed, allowing repairs to be done immediately, preventing costly moisture damage from occurring. www.DetecSystems.com

Structural Acoustical Roof Decks Reduce Noise Levels

Tectum Structural Acoustical Roof Deck solutions from Armstrong Building Solutions provide predictable noise absorption, durability, and sustainability to meet building design needs. Composite roof deck options provide R-values up to 44. By providing noise absorption up to 0.80, the panels often eliminate the need for additional acoustical treatments, providing faster and easier installations than standard steel roof decks. According to the manufacturer, Tectum Roof Decks are an ideal noise reduction solution for large, high traffic, exposed structure spaces such as auditoriums, gymnasiums, arenas, pools, ice arenas and multi-use facilities. www.ArmstrongBuildingSolutions.com

Underlayment Can Be Used in Vertical Applications

MFM Building Products announces that its Ultra HT Wind & Water Seal high-temperature roofing underlayment can be used for vertical side wall applications. This self-adhering membrane is composed of a cool white, cross-laminated, high density polyethylene film laminated to a high-temperature rubberized asphalt adhesive system rated to 250 degrees Fahrenheit. According to the manufacturer, this premium product is extremely tough, is self-sealing around fasteners and offers a 90-day UV exposure rating. The company states that Ultra HT is ideal for vertical applications under metal panel systems and parapet walls capped with metal tiles. Special installation instructions must be followed for all vertical applications. www.MFMbp.com

Gravity Vent Delivers Natural Ventilation

Acme Cone Company introduces a new gravity vent that delivers natural ventilation for buildings with single-ply roofs when windows and other ventilation solutions are not an option.The vent is available in standard sizes of 12, 18 and 24 inches in white, gray and tan. It is now available for order and immediate shipment.According to the company, contractors using Acme Cone’s prefabricated flashings benefit from more efficient and productive crews who aren’t spending unnecessary time flashing in the field. www.AcmeCone.com

Fluid-Applied Roofing System Available in New Colors

Tremco Roofing and Building Maintenancelaunches six new AlphaGuard BIO Top Coat colors: light gray, medium gray, dark gray, sand, beige and safety yellow. The line enables Tremco Roofing to better support its customers’ aesthetic and safety requirements on the company’s AlphaGuard BIO projects. AlphaGuard BIO, Tremco Roofing’s fluid-applied roofing system, is an excellent choice for restoring older but still functional roofs; both the Top Coat and Base Coat have received BioPreferred certification from the U.S. Department of Agriculture.The new colors add to an already robust palette for AlphaGuard Top Coat, which includes such options as terra cotta, garnet and patina green. www.TremcoRoofing.com

Pitch Pans Can Be Used on Horizontal and Vertical Surfaces

The new ShapeShift line from Mule-Hide Products Co. Inc. is a single solution for creating pitch pans for use in virtually any low-slope roofing job, including with smooth modified bitumen systems and on both horizontal and vertical surfaces. The line — consisting of ShapeShift Pitch Pan straight and outside corner sections and MP Liquid Sealant — can be used with EPDM, TPO, PVC, metal, spray polyurethane foam (SPF), elastomeric acrylic coating, smooth modified bitumen and smooth built-up roofing systems. The straight and corner sections feature interlocking joints and snap together to form square and rectangular pitch pans 4 inches by 4 inches and larger. www.MuleHide.com

Ridge Vent Provides 15 Square Inches of Net Free Area Per Foot

Keene Building Products offers Viper Vent, a patented, lightweight ridge vent that provides 15 square inches of net free vent area per linear foot. According to the manufacturer, its double-density edge provides superior strength and rigidity, ensuring its ability to maintain a sleek finished look that makes it virtually invisible from the curb. The filter is manufactured with extra thick fibers, and the company states the UV resistant textile allows it to provide superior airflow over its lifetime. Viper Vent is available in a variety of lengths and can be applied on an asphalt, wood, tile, metal, or slate roof. www.KeeneBuilding.com

Dual-Component Extruder Minimizes Downtime

The Garlock Cyclone 5/15 Dual-Component Extruder is designed to significantly reduce the time and materials needed to adhere rigid insulation and cover boards to structural roof decks, as well as adhering fleece backed single-ply membranes in both new roofing and recover operations. The Cyclone equally dispenses a two-component, 1:1 ratio low viscosity polyurethane adhesive. Users can access connectors and load chemical containers from the front without kneeling or crouching, and the adjustable gun assembly and ergonomic design help reduce application errors and training time. www.GarlockEquip.com

 

Historic Colorado School Readies for Winter With New Metal Roof System

Ouray School recently underwent a two-phase renovation project that involved improvements to the structure, which was built in 1936. Improvements include a new standing seam metal roof and snow guards designed to withstand the area’s tough winters. Photos: S-5!

Historic Ouray School in Ouray, Colorado, has undergone several renovations in the last 80 years, and the latest included a new standing seam metal roofing system with a snow guard system designed to ensure the safety of students, faculty and visitors.

The original school was built in 1883, when the school district was founded. That original structure was destroyed by fire in 1936, when a new facility was constructed adjacent to the original site. Additions were made to the school in the 1970s, in the 1990s and in 2003. After a full assessment in 2014, the existing facilities were found to be structurally safe and worthy of a thorough renovation, including the addition of a standing seam metal roof that covered the entire building, additions and all.

“We kept the slope at 2:12 because we didn’t want the roof sticking up real high,” says Joel Cox, AIA, of RTA Architects in Colorado Springs, Colorado. “After the first winter, everything is performing the way everyone expects it to be performing.”

The project was a two-phase renovation that involved improvements to the original structure, erected in 1936. The redesigned facility includes innovative 21stcentury learning spaces to support modern curriculum delivery and an emphasis on safety for all students and staff.

The New Roof and Snow Guards

Douglass Colony Group of Commerce City, Colorado, installed 18,000 square feet of standing seam metal roofing from Firestone. The snow guard system selected for the Ouray School was ColorGard from S-5!, with a Charcoal Grey insert to match the standing seam panels.

According to Anthony Sanchez, superintendent on the project, Douglass Colony crews began by installing the fascia, soffits, gutters and downspouts. One of the more unusual facets of the project were the metal details installed at the top of the walls, which were recreated to closely replicate the historic look. “We built each individual piece,” Sanchez notes. “We installed them along with the fascia, and then installed the gutter, drip edge and receiver flashing for the roof.”

Crews from Douglass Colony installed the Firestone Una-Clad UC-6 double-lock standing seam panels. Once the roof system was in place, crews installed approximately 1,600 linear feet of the S-5! ColorGard snow guard system. Photos: S-5!

The standing seam metal roof was installed on top of a nail base and Firestone CLAD GARD SA high-temperature underlayment. After the roll former was lifted into place, the Una-Clad UC-6 double-lock standing seam panels were rolled out directly onto the roof, where they were staged for installation. The installation went smoothly, Sanchez notes, despite the number of hips and ridges. “We followed all of the Firestone details,” he says.

The double-lock standing seam system was specified for its durability, as the area typically experiences tough winter weather. “We used the 180-degree seam because of the elevation,” Sanchez says.

Once the roof system was in place, approximately 1,600 linear feet of the snow guard system was installed. Depending on the length of the standing seam metal panel, some sections required two or three rows of S-5! ColorGard.

“We wanted a continuous snow guard system, instead of individual plastic pieces that are screwed down through the roof,” says Cox. “The ColorGard is attached without penetrating the roof and it performs better, that’s the main reason we installed it on the Ouray School. There is pedestrian traffic on three sides of the building, so preventing snow and ice from sliding off the roof was obviously important.”

Cox credits his S-5! rep with suggesting the best layout for the project. “We have one row about one foot up from the eave, a second row about a quarter way up the roof and another row about midway up the roof, spaced in line with S-5! suggestions,” he notes.

The snow bar system was easy to install, according to Sanchez. The non-penetrating system attaches to the standing seams with set screws. “We just followed the pattern they laid out,” Sanchez says.

Weather was not an issue on the project, and despite the remote location, the jobsite didn’t pose any real difficulties, according to Sanchez. “The days were pretty short, though, as there were mountains on both sides,” he notes.

In addition to the new sloped roof and attic addition, the renovated school features south and southeast vestibule additions, security upgrades, new entry steps, new windows, HVAC system upgrades, a fully replaced fire alarm system to meet current codes and the addition of a full, building sprinkler system.

TEAM

Architect: RTA Architects in Colorado Springs, Colorado, www.rtaarchitects.com
Roofing Contractor: Douglass Colony Group, Commerce City, Colorado, www.douglasscolony.com

MATERIALS

Metal Roof Panels: Una-Clad UC-6, Firestone Building Products, www.firestonebpco.com
Underlayment: CLAD GARD SA, Firestone Building Products
Snow Guards: ColorGard, S-5!, www.s-5.com

Improved PV Kit Offers Easier Installation

S-5! releases PV Kit 2.0 EdgeGrab and PV Kit 2.0 MidGrab, offering solar panel installers significant improvements and easier installation.

Among the improvements to the new PV Kit 2.0:

  • Only one tool needed for installation
  • Preassembled components save time and money
  • Installs with module, reducing lay-out time
  • Single-piece EdgeGrab installs with ease
  • Versatile: same kit for most modules
  • Creates a 1-inch gap between modules, allowing load reduction per ASCE-7
  • Improved disk design works with all S-5! clamps and exposed-fastened brackets
  • UL 2703 Listed (Pending)

S-5! introduced the original direct-attachment solar panel system 11 years ago. By listening to customer feedback, S-5! has created PV Kit 2.0 to solve installer bottlenecks, while improving installation time. These enhancements make the PV Kit 2.0 the most cost-effective PV mounting solution for installers, design professionals and building owners.

For more information, visit www.S-5.com.

S-5! Teams Up With New Distributor Partner: Unistrut Ohio

S-5! has announced a partnership with North American distributor Unistrut. Unistrut Ohio will offer the complete line of S-5! zero-penetration clamps and snow retention systems. S-5! manufactures clamps for attaching ancillary items to standing seam metal roofs.

“We are happy to be the newest member of the S-5! distribution family,” said Tony Rosenthal, manager of business development at Unistrut Ohio. “S-5! provides best-in-class distributor support and that’s gone a long way toward helping us with a successful start with their products.”

For more information, visit www.s-5.com and www.unistrutohio.com.

S-5! Releases Updated Attachment Solutions & Products Brochure

S-5! has published its 2018 Attachment Solutions & Products brochure and made it available for download.

The 20-page brochure can be found at: https://www.s-5.com/resources/download-library/, with all other S-5! literature.

The Attachment Solutions & Products brochure contains information about what S-5! attachment products can be used for and how to correctly use them. The S-5! line of aluminum and brass attachment products are extremely versatile, fitting most standing seam and exposed fastener metal roof profiles, including most structural and architectural profiles.

In the brochure, find solutions for attaching solar panels, snow retention systems, signs, banners, pipes and conduits, HVAC and rooftop equipment, satellite dishes, lightning protection, fall protection and more.

For more information, visit www.s-5.com.

Metal Roof and Wall Panels Capture the Spirit of Shakespearean Theater

The Otto M. Budig Theater is the home of the Cincinnati Shakespeare Company. The new theater was designed by GBBN Architects in Cincinnati. Photos: Petersen Aluminum Corp

For many new arenas and theaters, the sheer size and scope of the project can pose the biggest hurdles. At the new Otto M. Budig Theater, home of the Cincinnati Shakespeare Company, the problem was the reverse. The intimate theater was shoehorned into an existing space up against an adjacent building, so logistics were tight. But that didn’t mean the roof system couldn’t be striking. Designed by GBBN Architects in Cincinnati, the building’s exterior features daring angles and multi-colored metal roof and wall panels that combine to help capture the spirit of the Shakespearean theater.

Matt Gennett, senior project manager and vice president of Tecta America Zero Company in Cincinnati, oversaw the roofing portion of the new construction project in the Over the Rhine section of Cincinnati on the corner of Elm Street and 12th Street. “This building was plugged in downtown, and they fit everything in real tight,” he says.

Approximately 5,400 square feet of PAC-CLAD 7/8-inch, 24-gauge Corrugated Panels from Petersen Aluminum Corp. were installed on the metal roofs and walls. Tecta America Zero Company installed the metal roof systems, as well as a TPO roof manufactured by Carlisle SynTec over the main structure and mechanical well. Work began in January of 2017 and the roofing portion of the project was wrapped up in late August.

The Metal Roof System

The building features two different metal roof systems. The roof on the Elm Street side is comprised of three intersecting triangle-shaped sections in two colors, Champagne Metallic and Custom Metallic Bronze. “There were several unique angles on the roof,” Gennett explains. “On the top, there was a second metal roof, a shed roof that went down to the 12th Street side.”

The theater’s roof and walls feature approximately 5,400 square feet of PAC-CLAD 7/8-inch Corrugated Panels from Petersen Aluminum Corp. in two colors. The wall panels are perforated. Photos: Petersen Aluminum Corp.

The metal roof systems were installed over a 2-inch layer of polyisocyanurate insulation and a 2-1/2-inch nail base from Hunter Panels, H-Shield NB. The nail base is a composite panel with a closed-cell polyisocyanurate foam core, a fiber-reinforced facer on one side and, in this case, 7⁄16-inch oriented strand board (OSB) on the other. The nail base was topped with Carlisle WIP 300 HT waterproofing underlayment to dry in the roof.

Crews also installed two rows of snow guards on the metal roof using the S-5! CorruBracket. “The snow guard was a little different,” Gennett says. “It was specifically designed for a corrugated roof.”

The TPO Roof System

The main roof and mechanical well were covered with the TPO roof system, which totaled approximately 8,300 square feet. After Carlisle VapAir Seal725 TR self-adhering air and vapor barrier was applied to the metal deck, crews installed two layers of 2-inch iso. Tapered insulation was applied over the top to ensure proper drainage. The insulation was covered with a 1/2-inch sheetrock and the 60-mil TPO was fully adhered.

Two large smoke hatches manufactured by Bilco were installed over the stage area. The ACDSH smoke hatches measured 66 inches by 144 inches, and are designed for theaters, concert halls and other interior applications that require limiting noise intrusion.

The Installation

The initial focus was to get the roof dried in so work could progress inside the building. The jobsite conditions posed a few challenges. The structure abutted an existing building, and the space was tight. The schedule necessitated multiple trips to the site, which can be a budget-buster on a small project. “We had a lot of trips in and out to accommodate the schedule and get everything dried in so they could meet the interior schedule,” notes Gennett. “We were sort of on call. We made three or four trips out to roof this small project, so it took a lot of coordination because it was completed in pieces.”

Crews tackled the TPO roof sections first. The mechanical well section provided several challenges. Changes in the mechanical well layout necessitated moving some curbs and making adjustments to the tapered insulation. “They were trying to get lot of equipment into a small space,” Gennett explains. “We had to make sure we could get the water to the low spots and route it around all of that equipment. That was probably the biggest challenge on the project.”

Staging material was also problematic, as traffic was heavy and parking space was at a premium. Material was loaded by a crane, which had to be set up in the street. “It’s a postage stamp of a site,” says Gennett. “This is a main thoroughfare, and there is a school right across the street. We had to work around school hours, and we couldn’t be working when the busses were coming in. We usually came in after school started, around 8 a.m., to load materials.”

When it came time to load the metal panels, the cramped jobsite actually paid off. “It was very convenient,” Gennett recalls. “We were able to load the panels onto the adjacent roof and just hand them over. We had a nice staging area for cutting, so all in all it wasn’t bad.”

The corrugated panels were installed with matching edge metal. “It’s not a complicated panel to install, and they look really nice,” Gennett notes. “On the Elm Street side, to the right of the valley was one color, and to the left was another, so we had to match the color with our coping. There were some interesting transitions with our metal. We also had to really pay attention to how the siding was being installed so we could match the metal to the siding and follow the transitions from color to color.”

The perforated wall panels were installed by ProCLAD Inc. of Noblesville, Indiana. “Once the walls were done, we came in and did the transition metal,” Gennett says. “We just had to make sure everything lined up perfectly.”

Planning Ahead

Ensuring a safe jobsite was the top priority for Tecta America Zero and Messer Construction, the general contractor on the project. “Both Messer Construction and Tecta America take safety very seriously. That’s why we’re good partners,” Gennett says. “We had PPE, high-visibility clothing, hard hats, safety glasses for the whole project. All of the guys were required to have their OSHA 10. Anyone outside of the safety barriers had to be tied off 100 percent of the time.”

Planning ahead was the key to establishing the safety plan and meeting the schedule while ensuring a top-quality installation. “This job had a lot of in and out, which is tough in the roofing business,” Gennett says. “But we planned ahead, we made sure everything was ready for us when we mobilized, and we did a good job of coordinating with the other trades. It took a lot of meetings and discussions — just good project management.”

Gennett credits the successful installation to a great team effort between everyone involved, including the general contractor, the subcontractors, and the manufacturers. “We pride ourselves on our great, skilled crews and our great field project management,” he says. “Our superintendents are there every day checking the work and making sure the guys have everything they need. Messer Construction is great to work with, and obviously having the manufacturer involved the project and doing their inspections as well helps ensure the quality meets everyone’s standards and holds the warranty.”

The theater is now another exciting venue in the Over the Rhine neighborhood. “It is really cool spot,” Gennett says. “It’s an up-and-coming neighborhood that’s grown in leaps and bounds in the last seven years. There is a ton going on in Cincinnati. It’s just another part of the city that makes it really fun to go downtown.”

TEAM

Architect: GBBN Architects, Cincinnati, Ohio, www.gbbn.com
General Contractor: Messer Construction, Cincinnati, Ohio, www.messer.com
Roofing Contractor: Tecta America Zero Company, Cincinnati, Ohio, www.tectaamerica.com
Wall Panel Installer: ProCLAD Inc., Noblesville, Indiana, www.procladinc.com

MATERIALS

Metal Roof:
Roof Panels: PAC-CLAD 7/8-inch Corrugated Panels, Petersen Aluminum Corp., www.pac-clad.com
Wall Panels: PAC-CLAD 7/8-inch Corrugated Panels, Petersen Aluminum Corp.
Nail Base: H-Shield NB, Hunter Panels, www.HunterPanels.com
Snow Guards: CorruBracket, S-5!, www.S-5.com
Waterproofing Underlayment: Carlisle WIP 300 HT, Carlisle SynTec, www.CarlisleSyntec.com

TPO Roof:
Membrane: 60-mil grey TPO, Carlisle SynTec
Waterproofing Underlayment: Carlisle WIP 300 HT, Carlisle SynTec
Smoke Hatches: ACDSH Acoustical Smoke Hatch, The Bilco Co., www.Bilco.com

Solar Mounting Platform Designed for Exposed Fastener Panels

SolarFootS-5! introduces the SolarFoot, a mounting platform designed for exposed fastener metal roofing. With four points of attachment, it provides an ideal mounting platform to attach the L-Foot of a rail-mounted solar system or other ancillaries to the roof. According to the manufacturer, the SolarFoot ensures a durable, weathertight solution for the life of the solar system and the roof. Each piece contains two reservoirs of a factory-applied butyl co-polymeric sealant, allowing a water-tested seal. Simply peel the release paper from the butyl sealant and fasten through the predrilled holes in the base of the SolarFoot.

For more information, visit www.s-5.com.

S-5! Relaunches Website With Calculator, Expanded List of Metal Roof Systems

S-5! has relaunched its website to provide an easy-to-navigate center showcasing the increasing applications of its products. The updated site (S-5.com) contains S-5!’s new Master Snow Retention Calculator, used to help architects, specifiers, contractors, roofers and building owners determine what snow retention system works best for each roof. More than 150 metal roofing manufacturers are listed on the site as compatible components with S-5! systems. Projects also may obtain an Engineered Stamp on the site for ColorGard certifications run through the calculator. Other features available on the website include new product pages, new brackets pages, new Global Distribution pages, load tests and lab reports. It also offers a Resource Center and a Clamp-to-Seam tool to match profiles with the clamp needed.

Solar Bracket Designed to Fit Trapezoidal Roofing Profiles

S-5! RibBracket I-IVS-5! announces the release of the RibBracket I-IV products, shaped to provide a perfect fit to most common trapezoidal roof shapes. According to the manufacturer, the RibBracket I-IV is thoroughly tested for strength, has no moving parts and is flexible enough to fit varying trapezoidal widths.

A higher profile ensures more space between the roof and any devices attached to the roof, while the four attachment points offer greater holding strength. RibBracket I-IV is designed for convenient wire management and ease of installation for a solar system. RibBracket I-IV and the accompanying fasteners come with a factory-applied EPDM rubber gasket seal attached. The reservoir conceals the bracket EPDM from UV exposure, preventing drying and cracking.

With four different shapes, RibBracket I-IV can properly fit the vast majority of trapezoid profiles found globally, giving installers the confidence of having the right bracket for their roof and project.