New Facility Keeps Popular Brewery Hopping

Tree House Brewing opened its new 51,200-square-foot brewery in Charlton, Massachusetts in July of 2017. Photos: Sika Sarnafil

Standing in line for hours for one case of canned beer might seem foolish to some people, but to fans of Tree House Brewing — which was recently named one of the country’s Top 15 Craft Breweries by Forbes magazine — it is well worth it. Tree House Brewing began humbly enough in 2011 in a barn in Brimfield, Massachusetts. And yes, there was a tree house on the property.

Since then, the brewery has grown so much in popularity that it required a bigger facility.  So in July of 2017, Tree House opened a 51,200-square-foot brewery on 68 acres in Charlton, Massachusetts. On opening day, the new facility consistently had 1,000 customers waiting for hours to purchase Tree House’s ales, IPAs and stouts. Many of the patrons traveled from out of state and some arrived at 6 a.m., six hours before the doors opened.

It’s been said that the key to Tree House Brewing’s success is meticulous attention to details such as temperatures, additives and the water used in the brewing. It only made sense that the same attention to detail would be utilized when selecting a roofing system for the new facility.

Meeting the Bar

The roof that Tree House Brewing selected to cover its new brewery is Sika Roofing’s Sarnafil EnergySmart PVC membrane installed with the Sarnafil RhinoBond System. “We like Sarnafil because it is easy to use, easy to specify and an industry leader,” says Peter Webster, designer/project manager at Austin Design in Brattleboro, Vermont. “The light colored, reflective roof also offers energy savings, and our past experience with the Sarnafil roof shows it is a great product.”

The roof system for the new brewery features Sika Roofing’s Sarnafil EnergySmart PVC membrane, which was installed using the Sarnafil RhinoBond System. Photos: Sika Sarnafil

The fact that the Sarnafil system is easy to install was an important factor, considering the time crunch of the project. “This was a ‘hurry up’ project — we weren’t done with the design when the steel structure went up,” Webster explains.

The Sarnafil RhinoBond System uses advanced induction welding technology to bond the membrane directly to specially coated plates used to secure the insulation to the deck, all without penetrating the roofing membrane.

In addition, the Sarnafil RhinoBond System can be used in temperatures as low as zero degrees Fahrenheit (-18°C), making it an ideal application method for winter projects.

“Much of the installation was during the winter,” states Robert Luukko, president of Kidd-Luukko Corporation in Worcester, Massachusetts, the roofing contractor on the project.

Photos: Sika Sarnafil

“Not only did Kidd-Luukko have to deal with cold temperatures, but the site is on top of a hill so there were high winds,” says Frank Quigley, president and owner of F.D. Quigley & Associates of Wilbraham, Massachusetts, the construction manager on the job. And of course, since it was winter they needed to make the building watertight as quickly as possible.

“Fortunately, Kidd-Luukko was able to seal the building before we were hit by some big snowstorms in February,” Webster says.

Other challenges included installing a 42-foot by 8-foot skylight and working around gables where the low roof wrapped around the corners. “Kidd-Luukko employees were very professional, well managed and well organized,” Quigley states. “I’d be happy to use them again.”

“Can-Do” Attitude

“Bob Luukko and his team had a ‘can-do’ attitude that really helped move the project along,” Webster comments. In fact, Kidd-Luukko was able to complete the installation ahead of the allotted eight-month time frame, Luukko notes, adding that teamwork was key. “We had weekly meetings with a great group of guys involved with the project where we would discuss how we were going to come in on time and on budget with this installation,” he says. Sika Roofing representatives also played a role in meeting the deadline. “We had multiple visits from the Sika technician, which really kept the project moving forward,” Luukko remarks.

After a vapor barrier was applied on the metal deck, crews installed polyiso insulation, tapered insulation and a high-density cover board before the membrane was attached. Photos: Sika Sarnafil

Today, both the roof and the brewery are doing great. “We’ve had no problems with the roof at all,” Webster says. Luukko adds, “This project went so well that we are receiving a lot of interest in installing Sarnafil roofs on other projects.”

At the new facility, Tree House Brewing will be able to produce 40,000 barrels a year — compared to 12,000 barrels at their former facility in Monson, Massachusetts — and they plan to eventually expand the capacity to 180,000 barrels a year. That’s news that should make thirsty Tree House beer fans very, very happy.

TEAM

Architect: Austin Design, Brattleboro, Vermont, www.austindesign.biz
Construction Manager: F.D. Quigley & Associates, Wilbraham, Massachusetts, www.fdquig.com
Roofing Contractor: Kidd-Luukko Corporation, Worcester, Massachusetts, www.kidd-luukko.com

MATERIALS

Roof Membrane: Sarnafil 60 Mil EnergySmart White PVC membrane, Sika Sarnafil, https://usa.sarnafil.sika.com
Insulation: Sarnatherm Poly-Iso Insulation and Sarnatherm Coated Glass Tapered Insulation, Sika Sarnafil
Roof Board: Sarnatherm High Density Poly-Iso roof board with coated glass facers, Sika Sarnafil
Attachment System: Sarnafil RhinoBond System, Sika Sarnafil

OMG Roofing Products Demonstrates Induction Welding System

OMG Roofing Products demonstrated its new RhinoBond Foil Tool, an induction welding system for securing single-ply commercial roofing membranes, at the BAU show in Munich.

OMG’s RhinoBond Foil Tool is specifically designed for use over foil face PIR insulation. The welding tool includes plate sensor technology to help users locate RhinoBond Plates installed under the roofing membrane, and assists with tool alignment for optimum bonding. A tone and a visual indicator light lets operators know when the weld cycle is complete.

The RhinoBond System is induction based technology used for installing commercial roofing systems. To date, more than 170 million m2 of commercial roofing membranes have been installed around the globe with RhinoBond, including more than 125 projects in Europe accounting for more than 3,200,000 m2.

The company was also looking for new distribution partners in targeted geographies throughout Europe during the show.

“As more roofing contractors have seen the labor savings and roof performance benefits that the RhinoBond System can offer, we have had tremendous growth,” says Lennard Spirig, Europe market manager. ”With updated technology and expanded distribution, we expect acceptance of the RhinoBond System across the region.”

RhinoBond is a method for installing thermoplastic and soon will be available for certain clean EPDM membrane. The system consists of a stand-up induction welding tool and magnetic cooling clamps. Contractors install roofing insulation using fasteners and specially coated plates designed specifically for the type of membrane being installed – PVC, TPO or Clean EPDM. Each plate is then bonded to the roof membrane installed over the top with the RhinoBond plate welding tool. The result is a roofing system that can provide enhanced wind performance with fewer fasteners, fewer membrane seams and zero penetrations of the new membrane.

Currently the RhinoBond System conforms with CE requirements and is approved for use in Europe by many roof system providers, including Bauder, Carlisle/Hertalan, Danosa, Fatra, FDT, Firestone, GAF, IcoPal, IKO, Renolit, Sika, Siplast, and Soprema/Flag.

Headquartered in Agawam, Mass., OMG Roofing Products is a supplier of commercial roofing products including specialty fasteners, insulation adhesives, roof drains, pipe supports, roof repair tape as well as productivity tools such as RhinoBond. The company’s focus is delivering products and services that improve contractor productivity and enhance roof system performance. For additional information, please contact OMG Roofing Products at (413)789-0252 or visit the website.

RCMA Offers an Educational Presentation on Reflective Roof Coatings

The Roof Coatings Manufacturers Association (RCMA) has launched its Speakers Bureau program to offer an educational presentation on reflective roof coatings. RCMA’s Speakers Bureau consists of several RCMA members with expertise on the topic who have volunteered to deliver presentations throughout the country.

This presentation, titled “Reflective Roof Coatings: Cool Stories,” is approximately one hour in length, and discusses the key benefits and the environmental importance of reflective roof coatings used on low-slope roof systems. The science behind reflective roof coatings is presented in an easy-to-understand format and real-world case studies are presented to illustrate the information presented. The presentation content is intended to enable attendees to:

  • Understand the benefits that reflective roof coatings impart on low-slope roof systems.
  • Recognize why reflective roofs are environmentally important and comprehend the science behind how reflective roofs save energy.
  • Determine best practices for preparing a roof membrane and application methods for reflective roof coatings on low-slope roof systems.
  • Identify payback, energy savings, and other non-quantifiable benefits by evaluating several real-world roof-reflectivity case studies.

RCMA is an approved continuing education provider with the American Institute of Architects (AIA) and RCI Inc. By attending the course, attendees qualify to earn 1 AIA General Learning Unit Hour (1 LU Hour) as part of AIA’s Continuing Education System or 1 RCI Continuing Education Hour (CEH).

Groups interested in offering this presentation at an upcoming meeting or event should contact RCMA Staff Associate Cecily Alfonsi to participate.

Create a Fire-rated Roof/Ceiling Assembly

USG Corp. has unveiled its USG Securock Brand Concrete Roof Deck Panel.

USG Corp. has unveiled its USG Securock Brand Concrete Roof Deck Panel.


USG Corp. has unveiled its USG Securock Brand Concrete Roof Deck Panel, a durable structural panel that can be combined with other noncombustible materials to create a one- and two-hour fire-rated roof/ceiling assembly. Designed with great uplift ratings and to carry gravity and lateral loads, USG Securock Concrete Roof Deck Panels are mechanically fastened to cold-formed steel joists or framing members, and roof membranes or insulation attach directly over the panels. The panel meets the criteria of ASTM E136-04 for use in all types of noncombustible construction.

PVC Resembles Metal Roofing

SOPREMA Inc. has developed SENTINEL PVC, a high-performance roof membrane.

SOPREMA Inc. has developed SENTINEL PVC, a high-performance roof membrane.


SOPREMA Inc. has developed SENTINEL PVC, a high-performance roof membrane that is manufactured using processes that provide rooftop performance, including SOPREMA’s Acrylic Shield surfacing. SENTINEL integrates silver and copper metallic powder in its Silver Art and Copper Art products, providing enhanced aesthetic appearance and weathering capabilities that are identical to metal roofs. The PVC is chemical-resistant, making it well suited for buildings that are prone to grease and oil exposure or factories with exhausts on the roof. SENTINEL PVC is also fire- and wind-rated by Underwriters Laboratories and FM Approvals.