Butterfly Roof and Metal Wall Panels Highlight New Multipurpose Facility

Sevier County Utility District’s new multipurpose facility sports a butterfly roof over the main event space and two lower roof sections that cover offices, conference rooms and the kitchen. Each end of the building is open, with overhanging roofs, allowing for mountain views. Photo: Denise Retallack

The centerpiece of Sevier County Utility District’s new multipurpose facility in in Sevierville, Tennessee is a large event space that can be used by the district or rented to the public. The building also houses large conference rooms, a training room, a fitness area, administrative offices and a catering kitchen.

The design features large clerestory windows that flood the interior with natural light and a front canopy supported by steel columns. The facility’s exterior is dominated by its striking, V-shaped standing seam metal roof and metal wall panels, which are accented by brick and fiber cement siding.

“The roof was a major design element on this project from the beginning,” says A.J. Heidel, project manager for BarberMcMurry Architects in Knoxville, Tennessee. “We used the blue butterfly roof to accent the main assembly space and we used the lower roof as a wrapping element for the support spaces.”

To execute the design, it took a talented group of construction professionals including two Knoxville-based companies: Denark Construction, the general contractor on the project, and Baird and Wilson Sheetmetal Inc., the roof and wall system installer.

Crews from Baird and Wilson Sheetmetal installed approximately 13,500 square feet of Petersen’s PAC-CLAD Tite-Loc panels in Berkshire Blue on the roof. Photo: Denise Retallack

BarberMcMurry, Denark Construction, and Baird and Wilson had teamed up on other projects for the Sevier County Utility District (SCUD) in the past, so they were a perfect fit for this new construction project. The roof system chosen for the building is comprised of Petersen’s PAC-CLAD Tite-Loc panels in Berkshire Blue.

“We chose a standing seam metal roof because its material properties allow for a range of colors and ribbing patterns, and because of its ability to act as a wall cladding as well as roof,” notes Heidel. “We were able to give different characteristics to separate volumes by changing from blue smooth flat lock panels to Musket Gray ribbed panels while maintaining a similar method of installation.”

The design team originally explored using insulated metal panels for the roof and walls. “We were asked by Denark Construction to price this project,” says Jim Galbraith, vice president of Baird and Wilson. “I priced the insulated roof and wall panels and Denark came back asking if there were potential savings through value engineering. We submitted pricing for single-skin roof and wall panels and it was accepted.”

To make sure everyone was on the same page, pre-construction meetings involving the architect, general contractor and roof system installer included a mock-up of the panel system. “We had a mock wall with all of the roofing and wall conditions, and we met with them on site to go over all of the details,” explains Heidel.

The Installation

Baird and Wilson installed approximately 13,500 square feet of Tite-Loc roof panels on the roof, as well as 3,500 square feet of 16-inch Snap-Clad standing seam wall panels. “We also fabricated and installed gutter, downspouts, horizontal flush wall panels, low and high soffit, and fascia,” notes Galbraith.

After the metal deck topped with a nail base, insulation, and ice and water shield, the roof panels were installed and mechanically seamed. “The slope was less than 3:12, so the Tite-Loc panel was a perfect fit,” Galbraith says.

The exterior of the is features a mix of materials, including seamed metal wall panels, flush wall panels, fiber cement siding and brick accents. Photo: Matt Horton, hortonphotoinc.com

Work began on the butterfly roof. The valley features an internal gutter, which drains through downspouts that penetrate through the soffit and go down the front of the building, where they drain through underground pipes. “At the entrance we installed some horizontal blue flush panels that matched the roof,” notes Galbraith. “We also installed the fascia and soffit in Berkshire Blue, which matched the roofs on other buildings on the campus, which were also that color.”

The roof-to-wall transition was designed to make it appear the roof was wrapping around the building. “The roof panels were 16 inches on center, and the wall panels were 16 inches on center,” Galbraith explains. “The seams on the wall panels and the roof panels had to line up perfectly all the way down, so that was a bit tricky. You had to pay attention and do the math as you were going down to make it all work.”

Challenging Site

The limited area surrounding the building proved to be a major challenge on the project. “The building itself takes up much of the buildable area, leaving little room for things like parking and site drainage,” says Heidel. “We were able to avoid a water detention pond by using rain gardens on the site.”

The rain gardens are located against the main road, with parking spaces designed to shed water to that area, which includes native plants that thrive in a wet habitat. The pipes from the building’s downspouts flow there as well.

Tennessee’s spring weather was also a concern. “Construction took place in early spring, and the wind was whipping,” says Galbraith. “It was also rainy, and there was a corner where water would sit, so we had to be careful moving our lifts so they didn’t get stuck in the mud. The most difficult problem was manhandling the long roof panels. Many were more than 50 feet long.”

Photo: Matt Horton, hortonphotoinc.com

Despite the challenges, the project went smoothly. “BarberMcMurry prioritizes long-term client relationships, and this project is a great example of that,” Heidel says. “We have a history of successful projects with SCUD, and we continued that pattern through this project, which was delivered on time and on budget.”

“We work with our clients on designs that fit their brand, reflect their use, and are fully functional as well as beautiful,” Heidel continues. “That outlook is reflected in this project, too, through the overall design of the spaces and our creative use of materials. Finally, BMA is committed to sustainability and stewardship through design. In this project with SCUD, you can see sustainable design elements in the rain gardens, which filter and control the release of storm water as it leaves the site, and in the building’s clerestory windows and shaded curtain wall, which take advantage of daylighting.”

The project also showcases the quality workmanship of Baird and Wilson. Galbraith cited a quote from Charles R. Swindoll that serves as a company motto: “The difference between something good and something great is attention to detail.”

TEAM

Architect: BarberMcMurry Architects, Knoxville, Tennessee, www.bma1915.com

General Contractor: Denark Construction, Knoxville, Tennessee, www.denark.com

Roofing Contractor: Baird and Wilson Sheetmetal Inc., Knoxville, Tennessee, www.bairdandwilson.com

MATERIALS

Roof Panels: PAC-CLAD 24-gaugeTite-Loc panels in Berkshire Blue, Petersen, www.PAC-CLAD.com

Wall Panels: PAC-CLAD 24-gaugeSnap-Clad panels in Musket Gray

IMETCO Introduces an Innovative Approach to Re-Cladding Aging Facilities

IMETCO (Innovative Metals Company, Inc.) is offering a refined solution for re-cladding aging facades. R2 (Revive & Reclad) is a customized inclusive engineering services package designed to help building owners, architects or any other decision maker choose the proper re-cladding solution for their specific building based on existing conditions.

This service is designed for buildings with metal, brick, concrete or EIFS facades that are deteriorating or in need of aesthetic improvement. Re-cladding options may include an entire rainscreen application or be as simple as new metal wall panels retrofitted over the existing. R2 is a four-phased approach that includes value-added services combining project renderings, material selections and engineering assessments.

“Revive and Reclad efficiently opens the door for facility owners to consider the truly sustainable option of resurfacing and protecting their existing facility, while incorporating state-of-the art air, moisture, and thermal management. And along with that, it’s aesthetically pleasing,” said Joe Mellott, IMETCO vice president. 

IMETCO is a manufacturer of premier metal products for the building envelope, delivering performance-inspired systems tailored to every project. IMETCO offers a full range of high-performance metal roofing, metal wall, and metal deck systems and accessories that provide a virtually limitless realm of aesthetic possibilities. Additionally, IMETCO provides high-quality custom metal solutions for designers whose visions extend beyond the standard product offering. IMETCO is also the exclusive supplier of the IntelliScreen complete rainscreen wall system, delivering high-performance energy efficiency, sustainability and longevity under a single-source warranty. IMETCO is headquartered in Norcross, Georgia.

For more information, visit www.imetco.com.

Metal Wall Panel Designed to Recreate the Look of Dark Walnut Wood

Western States Metal Roofing introduces its T-8 PlankWall panels now available in Walnut Wood. According to the company, the painted metal T-8 Plank- Wall soffit and wall panels are a true-to-life representation of real dark walnut. The PlankWall system consists of four different wood patterns that eliminate repetition and create an authentic looking panel. 

“We received an astonishing response once we released T-8 PlankWall Distressed Wood in 2019,” said Paul Rubio, Vice President of Western States Metal Roofing. “Roofers and architects immediately expressed their interest in our wood-inspired metal wall and soffit panels and began requesting more colors. So, we decided to use their feedback and expand T-8 PlankWall to include a finish that looks like a dark walnut and called it Walnut Wood.” 

Walnut Wood is available in a Cool Tech 500 PVDF (aka Kynar 500/ Hylar 5000) finish, with a panel width of 8 inches and lengths that vary from 1 foot to 45 feet. According to the manufacturer, these panels require no maintenance as you don’t need to stain, paint, or seal metal. They’re easy to install for vertical or horizontal use with concealed fasteners for wall, soffit, and fascia. 

For more information, visit www.paintedrustedroofing.com

Morin Names Sales Manager for Texas and Oklahoma

Eric Ramirez joined Morin in Texas earlier in 2019, appointed to the position of Regional Sales Manager for the West, South Central Territory at Morin; he is responsible for Texas and Oklahoma. According to the company, Ramirez has already added value to the team by leveraging his prior single-element metal roof and wall experience, including consultative sales and architectural specification development. 

As the primary point of contact for sales in Texas and Oklahoma, Ramirez is responsible for growing sales in the market by supporting the company’s current customers and identifying new opportunities for its unique integrated architectural line of roof and wall products. He enjoys developing differentiated specifications and design ideas and can now leverage his architectural and technical knowledge using an expanded palette of panels. Ramirez resides in Fort Worth, Texas, and can be reached at ericr@morincorp.com or via phone direct at (682) 225-9020.

For more information, visit www.morincorp.com

Sheffield Metals Offers New Color Visualizer

Sheffield Metals International (SMI) announced the launch of its new and improved Color Visualizer. The user-friendly tool allows home or property owners, contractors, architects, manufacturers, and other members of the industry to create detailed digital mock-ups of their projects. 

Users can choose from one of the sample pictures provided in the tool, or they can upload a photo of their actual home or property. From there, they can select between a wide variety of Sheffield Metals’ product options, including seam types, profiles, thicknesses, and colors, and apply each one to the defined metal roof, wall, and trim areas of the photo. 

Not only does the Color Visualizer protect a consumer’s investment, but it provides a realistic representation of the finished project. “We heard feedback from customers and others within the industry that they wanted a more advanced and interactive styling tool beyond small paint samples and color cards,” said Adam Mazzella, Vice President of Sheffield Metals. “With the new Color Visualizer, you can get a much clearer idea of what the roof, wall, or trim will look like as a specific color, rather than just imagining the result.” 

Users have the option to save, download, share, and print their project choices to help when comparing amongst different styles. Plus, unlike other color visualizing services, the Sheffield Metals Color Visualizer is entirely free to use. 

For more information and a walk-through tutorial, visit https://www.sheffieldmetals.com/Resources/Color-Visualizer.

RCI Canadian Building Envelope Technology Symposium Call for Abstracts

RCI, Inc. is excited to announce the first ever RCI Canadian Building Envelope Technology Symposium. The symposium will take place September 13-14, 2018, at the Hilton Mississauga/Meadowvale, Mississauga, ON.

We are now accepting abstracts for papers to be presented at the Canadian Building Envelope Technology Symposium. Abstracts of each paper (200 words) should be received at RCI headquarters by April 13, 2018. The RCI Canadian Building Envelope Technology Symposium Committee will review abstracts, and authors will be notified regarding acceptance of abstracts by April 20, 2018. If accepted, papers should be received by May 25, 2018, for peer review.

Potential authors should contact Tina Hughes at RCI headquarters for a copy of the Abstract Submittal Form and RCI Guidelines for Presentations, complete directions on formatting, and acceptable formats for abstracts and papers. A topic description must be provided addressing the speaker’s subject knowledge and the level of knowledge that will be presented to the attendee (i.e., beginner, intermediate or advanced). Six RCI CEHs will be granted for an accepted paper. Additionally, presenters will earn triple credit for the length of the program (one presentation hour yields three CEHs).

Download the 2018 RCI CBES Call for Abstracts PDF for more details.
Suggested topics include:

  • Innovative Technologies & Practices
  • Façade Systems & Technologies
  • Unique Façade Design Solutions
  • The Building Envelope as a Design Statement
  • Energy Conservation Design
  • Designing Façades That Will Improve Indoor Air Quality
  • Economics & Life Cycle Analysis
  • Panelized Stone or Masonry Systems
  • Sealants – Design & Selection / Appropriate Specifications / Quality Assurance
  • Hygrothermal Analysis in Façade Designs
  • Façades Designed to Achieve Sustainability
  • Unique Detail Design Work
  • Curtainwalls
  • Double-Wall Façades
  • Roofing
  • Brick Masonry
  • Stone Masonry
  • Waterproofing
  • Stucco
  • EIFS
  • Metal Wall Panels
  • Air-Barrier Systems
  • Testing Wall Systems
  • Construction Processes

For more information, visit http://rci-online.org.

ATAS Now Offers Online Continuing Education Courses

ATAS International, Inc. offers three continuing education courses online. All three are approved for health, safety, and welfare learning units by the American Institute of Architects Continuing Education System (AIA CES).

The three online courses are:

  • Demystifying Rainscreen Systems Utilizing Metal Wall Panels
  • Designing for the Effects of Wind on Metal Roofs: Tests and Reality
  • Sustainable Building Envelopes

The course on Sustainable Building Envelopes is also approved by Green Business Certification Inc. (GBCI). All three of these courses, in addition to five others, are available as in-person live learning sessions. As a registered AIA CES Passport Provider of education for many years, ATAS can also offer continuing education credit for two live plant tours: a facility which manufactures building envelope components from metal, and a metal coil coating facility.

Lee Ann M. Slattery, Sales Support Manager, stated, “ATAS is pleased that we are able to offer continuing education in a variety of ways. We understand that online learning opportunities are desirable, and we are now able to meet those needs.  ATAS will continue to offer all eight of our courses in-person for those located across the country who are seeking to bring education into their firms.”

For more information, visit www.atas.com/education/aia-ces-seminars.

ATAS Names the Winners of its Project of the Year Awards

ATAS International Inc. honored its 2016 Project of the Year winners at a recent awards banquet. This annual competition recognizes projects in which ATAS products have been incorporated into the design of the building.

An independent panel of judges reviewed photos of all the projects submitted throughout the year and chose several winners for each of the four categories: commercial roofs, commercial walls, residential roofs and residential walls.

Receiving first-place honors for commercial roofs was the Made in America flagship retail store in Elma, N.Y. Black Dutch Seam panels were used on this building, which was designed by Lydon Architectural Services. Panels were purchased and installed by Bayford Construction.

In the commercial walls category, the Cedar Point Valravn Roller Coaster project in Sandusky, Ohio, took first place. CastleTop panels in Charcoal Grey, Slate Grey and Champagne were installed, as well as Belvedere Wave Panel and Belvedere 7.2-inch Rib in Charcoal Grey, and Opaline in Champagne. The panels were installed by Lews Construction and purchased through Gordon Lumber. The building was designed by TRA.

Taking the first-place award in the residential roofs category was a private residence located in Fletcher, N.C. Classic Bronze PC System was used on the roof of this home, designed by Platt Architecture. The panels were purchased through ABC Supply and were installed by Joe Chapman Roofing.

The residential walls category first place winner was a private residence located in Pikeville, Ky. Designed by Hubbard Architecture, Rigid Wall panels in Silversmith were installed on the walls by JBK. The panels were purchased through Roofing Supply Group.

Jim Bush, vice president of sales and marketing for ATAS, stated, “We had a record number of entries submitted for the 2016 project of the year competition. The design creativity and aesthetics achieved through an architect’s vision, as well as the quality installation by the contractors, resulted in many showcase structures. Each year we look forward to honoring the architects, contractors and distributors who were involved in the award-winning projects.”

ATAS project of the year in the commercial roof category.

The Made in America flagship retail store in Elma, N.Y., won top honors in the commercial roof category. Photo: ATAS International.

New Siding Panels Provide More Options for Metal Walls

Petersen Aluminum PanelPetersen Aluminum expands its Precision Series line of metal wall panels with the addition of seven new Highline products. The Precision Series Highline siding panels feature varying rib patterns and widths for creative architectural effects in residential, commercial, institutional or many other applications. The Highline panels are 1 3/8 inches deep and showcase a range of rib patterns for visual interest and architectural creativity. Options include either 12-inch or 16-inch widths, a no-clip panel, or a clip-fastened panel to accommodate thermal expansion and contraction.

ATAS Products Are Found in BSD SpecLink-E Program

ATAS is pleased to announce that their products can be found in the BSD SpecLink-E program.  Sections include metal shingles, metal roof tiles, metal roof panels, metal wall panels, insulated metal wall panels and roof specialties, along with other sections.
 
BSD SpecLink-E combines the industry’s content with software. The master guide specification writing, management, and production system with built-in intelligence is designed to help specifiers speed up editing tasks and reduce specification production time while minimizing errors and omissions.
 
SpecLink-E is used to produce documentation for all types of projects and for all phases of a project, from programming all the way through construction administration. The database of over 783 sections can be expanded or collapsed to provide outline, short form, and full construction specs, without the need to start over at each phase of a project.