A Standing-seam Roof Protects a Bank and Its Offices for the Long Term

Located on a high-traffic, signature intersection in Taylorville, Ill., Palmer Bank sought a timeless design that would visually represent its strength and stability to the community of just more than 11,000 people.

Design for the project was provided by The Redmond Co., Waukesha, Wis. The design team blended extensive detailing and profiling of the metal roof with a masonry façade to create an attractive prairie-style look.

Design for the project was provided by The Redmond Co., Waukesha, Wis. The design team blended extensive detailing and profiling of the metal roof with a masonry façade to create an attractive prairie-style look.

Design for the project was provided by The Redmond Co., Waukesha, Wis. The design team blended extensive detailing and profiling of the metal roof with a masonry façade to create an attractive prairie-style look.

“We clearly wanted to take advantage of the great location with a strong, timeless design,” says Andy Young, The Redmond Co.’s director of project development and construction manager on the project. “We presented two options to the bank regarding the roof … It was pretty unanimous that everyone liked the standing-seam profile look. We also liked the life-cycle cost of the roof since the bank plans to be the owner of this building for the long term.”

Installation of the standing-seam roof was completed by E.L. Pruitt Co., Springfield, Ill.

Installation of the standing-seam roof was completed by E.L. Pruitt Co., Springfield, Ill.

Installation of the standing-seam roof was completed by E.L. Pruitt Co., Springfield, Ill. The crew, which consisted of six tied-off workers, installed fascia, gutters, downspouts and soffit. Flashing components were custom-fabricated in E.L. Pruitt’s shop.

The metal is coated with ENERGY STAR-approved colors and is vented for optimal airflow, which greatly in-creases the roof’s longevity and energy efficiency. The metal was installed over roof-deck protection and a self-adhered underlayment.

The metal is coated with ENERGY STAR-approved colors and is vented for optimal airflow, which greatly in-creases the roof’s longevity and energy efficiency.

The metal is coated with ENERGY STAR-approved colors and is vented for optimal airflow, which greatly in-creases the roof’s longevity and energy efficiency.

According to Dallas Stephenson, E. L. Pruitt’s project manager, the roofing job took about six weeks to complete. He explains: “The most difficult part was doing all the seam layout because the product requires a progressive install, which means you can’t really start in the middle of the roof and work both directions. You have to start in a corner and work out of a corner and then work into a corner and then work back out of the corner.”

The metal was installed over roof-deck protection and a self-adhered underlayment.

The metal was installed over roof-deck protection and a self-adhered underlayment.

Stephenson notes symmetrically lining up seams on the bank’s dormers and then across the roof was challenging. “Once we got all that figured out—took all the measurements on the job site and confirmed them—it went fairly smoothly,” he says.

“We knew the many hips and valleys would be somewhat of an installation challenge, but the installer did a terrific job,” Young notes.

Stephenson is quick to return the compliment: “Scott Brooks, site superintendent, and Andy Young from The Redmond Co. did an excellent job of picking a good team to build Palmer Bank. Everything just worked out great!”

PHOTOS: Petersen Aluminum Corp.

Team

Roofing installer: E.L. Pruitt Co., Springfield, Ill.
Designer: The Redmond Co., Waukesha, Wis.

Roof Materials

Approximately 9,000 square feet of 24-gauge, 16-inch Snap-Clad panels and 2,200 square feet of PAC-850 Soffit Panels were utilized to meet the design objectives. The Snap-Clad panels were finished in Charcoal and the 0.032 PAC-850 Panels were finished in Slate Gray.
Panels’ manufacturer: Petersen Aluminum Corp.
Roof deck protection manufacturer: Deck-Armor from GAF
Underlayment manufacturer: Grace Ice and Water Shield

Englert Holds Customer Appreciation Days and Offers Special Promotions and Pricing

Field Service Centers at four Englert Inc. locations will be holding Customer Appreciation Days during April, offering special promotions and pricing on metal roofing accessories, gutter products, trim coil and the Englert brand gutter screens, MicroGuard and SureGuard.

The annual open houses kick off Tuesday, April 7, at the Englert Field Service Center in Manassas, Va. from 8 a.m. to 2 p.m. Englert’s Pittsburgh Field Service Center in Coraopolis, Pa. will hold its Customer Appreciation Day on Thursday, April 9 from 8 a.m. to 5 p.m.

Englert’s Field Service Center in Long Island, N.Y. will hold its day on Tuesday, April 14 from 8 a.m. to 5 p.m. and the New Jersey center in Perth Amboy, N.J. will stage its annual open house on Thursday, April 16 from 8 a.m. to 5 p.m.

Along with free refreshment and giveaways, each location will also have special pricing on sealant, 5- and 6-inch gutter hangers, and Series 1300 stainless steel floating clips, and Series 2000 UL rated clips along with complimentary roofing and gutter machine tuneups for customers by appointment only. Customers must call (800) 364-5378 to reserve time for a tuneup.

  • Virginia — Tuesday, April 7
  • Pittsburgh — Thursday, April 9
  • Long Island — Tuesday, April 14
  • New Jersey — Thursday, April 16
  • Florida — Wednesday, May 6
  • Massachusetts — Tuesday, May 12
  • Connecticut — Thursday, May 14
  • Knoxville, Tenn. — Wednesday, May 20

Sustainable Home Features a Metal Roof for Durability and Energy Efficiency

A Metal Sales roof system has been chosen to top an ambitious Net-Zero building. Ronda and Nigel Farrar chose to work with Metal Sales on their 3,000-square-foot home in Escondido, Calif. The home overlooks Lake Hodges and was designed to be a model for green design by utilizing commercially available green building products.

The Farrar's dream of achieving a Net-Zero energy design was realized with help from Metal Sales Manufacturing Corp.

The Farrar’s dream of achieving a Net-Zero energy design was realized with help from Metal Sales Manufacturing Corp.

The Farrars are the owners of the new home and its surrounding sustainable farm. The home is one of San Diego County’s first LEED Platinum homes and is ENERGY STAR qualified. Their dream of achieving a Net-Zero energy design was realized with help from Metal Sales Manufacturing Corp.

“We chose a metal roof for our home because it was a sustainable material with a long life expectancy,” explains homeowner Rhonda Farrar. “Compared to other non-metal roofing materials, a metal roof is more durable and lighter, resulting in structural savings when building. Metal roofing also makes our home safer in the event of an earthquake or fire. Due to the reflectivity and energy efficiency of the metal, the roof contributes to a comfortable, energy-efficient living space.”

The home features 5,000 square feet of 24 gauge Magna-Loc standing seam roof panels in Antique Patina from Metal Sales. More than 100 panel colors from Metal Sales are listed with ENERGY STAR and improve energy efficiency by reflecting sunlight. This provides an energy savings by reducing the amount of energy needed for cooling the home. The steel panels are also 100 percent recyclable and contain a high percentage of recycled material. Each of these factors contributes to the home’s LEED Platinum certification.

"We chose a metal roof for our home because it was a sustainable material with a long life expectancy," explains homeowner Rhonda Farrar. "Compared to other non-metal roofing materials, a metal roof is more durable and lighter, resulting in structural savings when building."

“We chose a metal roof for our home because it was a sustainable material with a long life expectancy,” explains homeowner Rhonda Farrar. “Compared to other non-metal roofing materials, a metal roof is more durable and lighter, resulting in structural savings when building.”

“The longevity, reflectivity and energy-efficient qualities of a metal roof make it an ideal choice for a sustainable home,” says Drew Hubbell, owner of Hubbell & Hubbell Architects. “The cool metal roof reflects heat, reducing cooling needs and allowed for easy installation of the photovoltaic panels without penetrating the roof. The standing seam roof also fit the architectural style of the home with an antique patina finish. The simple lines of the roof fit in with the modern design of the home and complements the home’s exterior.”

The project team consisted of homeowners Rhonda and Nigel Farrar; architect Hubbell & Hubbell Architects, San Diego; general contractor Gaitaud Construction, San Diego; and roofing contractor Victor Contracting & Roofing, Escondido. For more information about the Farrar Green Home and Sustainable Farm, visit the Farrar Green Home website.

Stone-coated Metal Protects Buildings

Stone-coated metal roofing systems from Gerard.

Stone-coated metal roofing systems from Gerard.


Stone-coated metal roofing systems from Gerard, a Headwaters Roofing brand, are available in a broad array of colors—three of which are ENERGY STAR approved—and profiles, including shingle, shake and tile. Constructed of 26-gauge Galvalume steel panels, Gerard roofing systems include a Class A fire rating, a 2.5-inch hailstone warranty and a 120-mph wind warranty. Although Gerard stone-coated metal roofing systems can be installed direct to deck, the optimum energy-saving method is to install on top of a batten or counter-batten grid.

PVC Resembles Metal Roofing

SOPREMA Inc. has developed SENTINEL PVC, a high-performance roof membrane.

SOPREMA Inc. has developed SENTINEL PVC, a high-performance roof membrane.


SOPREMA Inc. has developed SENTINEL PVC, a high-performance roof membrane that is manufactured using processes that provide rooftop performance, including SOPREMA’s Acrylic Shield surfacing. SENTINEL integrates silver and copper metallic powder in its Silver Art and Copper Art products, providing enhanced aesthetic appearance and weathering capabilities that are identical to metal roofs. The PVC is chemical-resistant, making it well suited for buildings that are prone to grease and oil exposure or factories with exhausts on the roof. SENTINEL PVC is also fire- and wind-rated by Underwriters Laboratories and FM Approvals.

Clamps Accommodate Metal Roof Panels With a Horizontal Seam

S-5-H clamp and S-5-H Mini clamp

S-5-H clamp and S-5-H Mini clamp

S-5! introduces two clamps for metal roof panels. The S-5-H clamp was developed to securely and cost-effectively accommodate metal roof panels with a horizontal seam. The S-5-H allows for attachment to a horizontal seam on the vertical leg of the seam.

The clamp’s two-piece design allows it to be installed anywhere along the length of the rib, simplifying installation. Just place the clamp on the seam, slide the insert piece into place and tighten the setscrews. After the clamp is installed, affix ancillary items using the top stainless steel bolt provided. The S-5-H can be used with the S-5! ColorGard snow retention system and other heavy-duty applications.

The S-5-H Mini is a bit shorter than the S-5-H and has one setscrew rather than two. The mini can be used for attaching a variety of rooftop accessories, including signs, walkways, satellite dishes, antennas, rooftop lighting, lightning protection systems, solar arrays, exhaust stack bracing, conduit, condensate lines and mechanical equipment. S-5! mini clamps are not compatible with S-5! SnoRail/SnoFence or ColorGard snow retention systems.

Brochure Offers Advice about Caring for Metal Roofs’ Factory Finish

Drexel Metals has published the “Care and Maintenance Guidelines” brochure to offer advice about maintaining the long-term aesthetic and protecting properties of a metal roof’s factory finish. Although metal roof systems are manufactured to be practically maintenance-free, some endusers will feel the need to clean their metal roofing panels. “Care and Maintenance Guidelines” covers recommended products and step-by-step instructions for best cleaning practices, including the care for Galvalume roofing in salt environments, as well as how to handle scratches to the finish. The brochure can be obtained from a Drexel Metals representative or by visiting the company’s website.

Snow Retention System Works with Most Standing Seam Metal Roofs

Sno Gem's iClad Snow Retention System

Sno Gem’s iClad Snow Retention System

Sno Gem Inc. recently introduced the iClad Snow Retention System, a bar/fence system that works with most standing seam metal roofing systems.

iClad is an innovative system that attaches to the standing seam with the company’s Sno Cube clamp. It attaches to virtually any standing seam metal roofing profile with WaveLock technology, unique and stronger due to the fact that it provides three points of attachment without penetration. Sno Cube’s Silver Bullet set screws include a rounded “bullet” tip to maximize strength without compromising the paint finish or the material.

The iClad and iClad-S offer a 2- or 3-inch-high profile and can accommodate any pre-finished metal trim to match the color of your standing seam metal roof panel.

The iClad system is available in standard mill finish aluminum, allowing contractors to keep the product in stock, avoiding construction delays. Once installed, it’s easy to attach the pre-finished metal trim from the material that was used to install the roofing panels onto the face of the iBeam to produce an aesthetically pleasing and effective snow retention system that matches the standing seam metal roof.

The iClad is constructed of aircraft-grade aluminum extrusion and includes an iPlate for sliding snow and ice. No painting is required.

Projects: Hospitality & Entertainment

Refinery Hotel, Manhattan

The lean-to-enclosure features a bi-parting roof measuring 24 feet 4 inches by 40 feet 5 inches with a 40-foot 5-inch- by 12-foot 5 1/2-inch-high front wall.

The lean-to-enclosure features a bi-parting roof measuring 24 feet 4 inches by 40 feet 5 inches with a 40-foot 5-inch- by 12-foot 5 1/2-inch-high front wall.

Team

Retractable roof designer, manufacturer and installer: OpenAire, Oakville, Ontario, Canada
Architect: Stonehill & Taylor Architects and Planners, New York

Roof Materials

The lean-to-enclosure features a bi-parting roof measuring 24 feet 4 inches by 40 feet 5 inches with a 40-foot 5-inch- by 12-foot 5 1/2-inch-high front wall. Installation is along a 7.72-degree slope. The four dividing roof sections each measure 10 feet. Two sections bi-part up to 50 percent from the center, moving outward and “parking” over the fixed end bays.

Roof Report

Located in Manhattan’s Fashion District, Refinery Hotel welcomes guests to its rooftop, which opened in June 2013. The industrial aesthetic of Refinery Hotel extends onto the rooftop, where cocktails can be enjoyed within three distinct lounge spaces: indoor, outdoor and a space “in-between” that features the integrated bi-parting skylight/roof. The retractable glass roof enhances the view of New York’s city sunsets and allows guests to take in the skyline, including the Empire State Building.

“The rooftop has a warm industrial aesthetic for which the skylight was a perfect complement,” says Christina Zimmer, principal at Stonehill & Taylor Architects and Planners. “The massive skylight brings the outside in and vice versa while sheltering guests from the elements.”

The retractable glass roof enhances the view of New York’s city sunsets and allows guests to take in the skyline, including the Empire State Building.

The retractable glass roof enhances the view of New York’s city sunsets and allows guests to take in the skyline, including the Empire State Building.

Pinky Vaid, owner of Refinery Hotel, adds: “The retractable skylight has become a focal point for our guests with evening hours spent enjoying access to the Manhattan skyline. OpenAire enabled us to realize our original vision for the rooftop, from conception to execution of the finest details.”

Photos: OpenAire

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Rooftop Equipment Mounting and Penetrations for Low-slope Standing-seam Metal Roofs

Standing-seam metal roofing offers a durable, sustainable alternative to other roof types and can provide maintenance-free service for five to 10 decades. Sadly, this exceptional lifespan often is sabotaged with the mounting of essential rooftop equipment and ancillary mechanicals.

Metal roofing can make use of special seam-clamping hardware that grips the standing seam without puncturing the membrane. Seam clamps have made metal roofing a preferred roof type for mounting photovoltaic solar arrays. PHOTO: Metal Roof Advisory Group Ltd.

Metal roofing can make use of special seam-clamping hardware that grips the standing seam without puncturing the membrane. Seam clamps have made metal roofing a preferred roof type for mounting photovoltaic solar arrays.

Regardless of the roof type involved, consultants generally agree that the best way to prevent roof-related problems is to clear the rooftop of everything possible and just let it function as a roof—not a mechanical equipment platform. However, such a perfect roof continues to elude us, as it becomes necessary or convenient to mount HVAC equipment, screens to hide it, piping to fuel it, scuttles to access it and walkways to service it. The list of rooftop mountings also may include plumbing vents, satellite dishes, lightning protection, snow retention systems, solar collectors, advertising signage and fall-protection systems to maintain all the foregoing. To help achieve relatively trouble-free roofs, this segment provides some basic understanding of the dos and don’ts in situations where rooftop equipment mounting is requisite.

Penetration-free Attachment

A good “first rule” about any rooftop mounting is to avoid penetrating the membrane whenever possible. While this may seem obvious, the tenet is often violated with standing-seam metal. The norm for attaching things seems to involve anchoring the item to the structure through the roof. When this happens, it not only threatens weather integrity, but can also violate the membrane’s thermal-cycling behavior by inadvertently pinning the panel to the structure. Such a point of attachment will fatigue and fail from forces of thermal expansion within a short time. Fortunately, scores of items and equipment can be securely mounted to metal rooftops without any penetration whatsoever, actually making metal roofing more user-friendly than other roof types.

In terms of mounting ancillaries, metal roofing can use special seam-clamping hardware that grips the standing seam without puncturing the membrane. Unlike many other types of roofing, metal is a rigid, high-tensile material. The seam area creates a beam-like structure that can provide convenient anchorage for walkways, solar arrays, condensing units and gas piping without harming the roof’s weathering characteristics. Mechanicals can be safely and cost-effectively secured to these seam clamps, leaving the roof membrane penetration free. Seam clamps can provide holding strength of up to several thousand pounds on some profiles and gauges, last the life of the roof and preserve thermal-cycling characteristics. Using seam clamps when possible for ancillary mounting will eliminate unwanted holes and other potential problems.

Seam clamps allow even cumbersome ancillary items to be attached to metal roofs without penetrating the rooftop. PHOTO: Metal Roof Advisory Group Ltd.

Seam clamps allow even cumbersome ancillary items to be attached to metal roofs without penetrating the rooftop.

Clamps should be made only of noncorrosive metals—typically, aluminum with stainless-steel mounting hardware. These metals are compatible with virtually anything found on a metal roof, except copper (with which there are dissimilar metallurgy issues). Dissimilar metals in electrolytic contact will induce galvanic corrosion of the less noble metal. In cases involving copper roofing, brass clamps should be used with stainless-steel hardware.

Seam clamps generally integrate with the profile and seam folding, and in some way “pinch” the seam material to anchor them in place. Preferred methods of doing this involve setscrews tightened against the seam causing a detent in the seam material that in turn creates a mechanical interlock of the setscrew, seam and clamp, providing the greatest holding strength and durability. Setscrews should have round, polished points to prevent galling metallic coatings, which can lead to corrosion. In like fashion, and regardless of the method of engagement, any clamp device should avoid any sharp points or nodes that could potentially pierce or gall metallic coatings of steel or cause fatigue and fracture points of other metals.

It also is important to remember that any loads introduced into the clamp will be transferred to the panels and their anchorage to the structure. Consequently, anchorage must be capable of withstanding the added load. The best practice is to utilize clamps that have been appropriately tested for material and seam-specific holding strength; be sure in-service load does not exceed that of the published holding strength, including factors of safety. The roof manufacturer should also be consulted with respect to approval of devices used.

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