GAF Names New Commercial Systems Sales Lead

GAF announced that Pete Vollmar has been appointed Senior Vice President, Commercial Systems Sales, responsible for strategic leadership, management, and development of the commercial sales organization.  

Vollmar joined GAF in 1994 and brings extensive leadership experience to the role, having served as the head of commercial sales in the Northeast and most recently as the head of field sales operations and special channels. Prior to these sales leadership roles, Pete held senior roles in logistics, customer service, warranty claims and inside sales. 

“Pete’s broad experience and intimate knowledge of the market position him very well to deliver an outstanding experience for our commercial customers and accelerate our growth in the commercial roofing market,” said Jim Schnepper, president of GAF. “Pete’s expertise and vision are well-matched for the opportunity in front of us and we are incredibly excited to name him to this important leadership role.”

For more information, visit www.gaf.com

The Top 40 Products of 2018

The following product roundup features the Top 40 products of the year, as chosen by the readers of Roofing magazine. The products were selected based on the number of reader requests for sales leads through the Reader Action Card in the print issue and the number of clicks on the website, www.RoofingMagazine.com, including those generated through our monthly e-newsletter. The product generating the most leads from each print issue is also featured as our “Roofers’ Choice” product, and the 2018 winners are also included here. If you have a new product you’d like us to consider for a future edition of our Materials & Gadgets section, please email Editor-in-Chief Chris King at chris@roofingmagazine.com.

Roof Leveling Compound Helps Eliminate Ponding Water

GreenSlope is a roof leveling compound that helps eliminate water ponding areas on flat rooftops. The cured material is similar to that of a professional running track or playground surface and can withstand tough climates as well as heavy foot traffic. According to the manufacturer, the product is designed to fill in low areas and bring the roof back to its original slope, directing water toward drainage areas. It is designed for use on EPDM, TPO, PVC, modified bitumen and metal roofs. Made from EPDM, GreenSlope is lightweight, durable, and able to withstand freeze-thaw cycles. Other uses include protecting curbs, filling low areas near drains, establishing walk pads and filling pitch pans. Greenslope.co

New Product Line Secures Rooftop Pipes and Struts

Green Link introduces a family of custom-engineered, molded straps and caps for securing pipes and struts for its KnuckleHead rooftop support product line. Straps have been designed for both Heavy Pipe and Strut Support KnuckleHeads, while a cap design was developed for Lite Pipe Supports. All are molded from tough, weatherproof urethane and feature a striking “safety yellow” color. The Heavy Pipe KnuckleHead strap secures a 3-inch outside diameter pipe, while the Strut Support strap fits steel or aluminum Unistrut-type channel. The Lite Pipe Support cap is designed to secure a single 1-inch nominal pipe or two ½-inch nominal pipes. The Strut Support straps are available in nominal pipe sizes ranging from ¼ inch to 6 inches. www.Greenlinkengineering.com

Stainless Steel Bi-Metal Drill Screws Are Corrosion Resistant

Triangle Fastener Corporation introduces a full line of 304 stainless steel bi-metal self-drilling screws. Bi-metal screws have heads and threads made of 304 stainless steel, providing corrosion resistance and ductility. A hardened carbon steel drill point welded to a stainless steel body allows the screw to drill and tap steel up to 1/2 inch thick. The screws are used to attach aluminum, stainless steel, insulated metal panels (IMPs) and when ductility is needed in the connection. They are available in #12 and 1/4-inch diameters in lengths up to 12 inches. Head styles include: hex washer head, pancake head and button head. www.Trianglefastener.com

Insulation Board Contains No Halogenated Compounds

GAF introduces a new non-halogen polyisocyanurate insulation: EnergyGuard NH Polyiso Insulation Board. According to the manufacturer, the development of EnergyGuard NH Polyiso Insulation Board demonstrates the GAF commitment to providing architects, contractors, and building owners with affordable products that help them meet their sustainable and environmental design goals, by offering products that do not contain halogenated compounds. As with their current EnergyGuard Polyiso Insulation, this product line offers high insulating values to help save on energy costs and is available in a variety of thicknesses. Easy cutting in the field provides the installer with simple fabricating on the roof deck. www.GAF.com

Pre-Weathered Fastener Matches Corten Panels

Lakeside Construction Fasteners offers the new high-strength COR-10 WOOD-Xfastener, which is engineered to secure Corten metal panels into hardwood decking substrates. It is pre-weathered for an exact Corten metal panel color match, eliminating the need to wait for fasteners to be painted or weathered to match. The fastener is available in sizes from 1 inch to 3 inches, and it features an EPDM washer to ensure a sealed protective barrier. According to the manufacturer, its high-low threads and sharp T-17 cut point allows the fastener to quickly penetrate the Corten metal panel for low-cost installation. www.Lakeside-Fasteners.com

Insulation Board Designed for High Load-Bearing Applications

Kingspan Insulation has expanded its commercial product offering by introducing GreenGuard Type VII XPS Insulation Board. The product is designed for high load-bearing engineered applications requiring insulation with a minimum compressive strength of 60 psi. Type VII XPS is primarily used in commercial roofing applications, such as protected membrane and pedestal paver systems. According to the manufacturer, the insulation board offers an R-value of 5.0 per inch of thickness and meets ASTM C578 Type VII requirements. The product retains its insulating properties over time, has high water resistance and is HCFC-free. Kingspaninsulation.us

Portable RhinoBond Hand Welder Designed for Use in Tight Spaces

OMG Roofing Products introduces the RhinoBond Hand Welder. Based on patented Sinch Technology, the portable RhinoBond Hand Welder is designed to help roofers weld RhinoBond Plates in tight spaces, such as under raised rooftop equipment, and on vertical surfaces. The ergonomically designed tool features a vibrating handle and an indicator light that lets roofers know when the tool is activated and when the weld cycle is complete. The base is recessed and features centering indicator lines to help usersproperly align the tool over installed RhinoBond Plates for optimum bonding and improved productivity. www.OMGRoofing.com

High-Visibility Primer Improves Adhesion for Acrylic Coatings

KM Coatings offers KM SP 1000, a VOC-compliant, solvent-based primer designed to improve the adhesion of acrylic coatings to most aged TPO and PVC membranes. According to the manufacturer, using this primer with a KM-approved acrylic coating provides excellent coverage and long-term protection. Its orange color enables strong identification for the applicator to achieve complete monolithic surface application. www.KMcoatings.us

Two-Component SPF Adhesive Provides More Coverage

Soprema introduces a low-pressure, two-component spray polyurethane foam (SPF) adhesive to its DUOTACK family of roofing adhesive products. DUOTACK SPF was designed to provide quick, efficient adhesion of PVC membranes, insulation and cover boards to approved substrates. According to the manufacturer, the product was developed by Soprema chemists with vast knowledge and experience in the roofing and polyurethane foam industry to provide 50 percent more coverage and a faster flow rate than competing products. It also has usability in multiple applications without the need for extensive inventory and expensive equipment, like pace carts. www.Soprema.us

Adhesive-Free Attachment System Eliminates Temperature Restrictions

Carlisle SynTec Systems introduces its RapidLock (RL) Roofing System. This adhesive-free system uses VELCRO Brand Securable Solutions to fully attach 115-mil FleeceBACK RL EPDM or FleeceBACK RL TPO to InsulBase RL or SecurShield HD RL polyiso insulation. According to the manufacturer, the RapidLock system does away with temperature restrictions, has no VOCs or odors, offers wind uplift ratings comparable to traditional fully adhered single-ply systems and has a Factory Mutual 1-90 approval rating. The adhesive-free system also saves time and labor. www.CarlisleSynTec.com

High-Performance Adhesive/Sealant Anchors Rooftop Supports

Green Link offers a new adhesive/sealant designed for use with the company’s KnuckleHead Rooftop Support System. The product bonds and seals the KnuckleHead Universal Base and is effective on a wide range of roof surfaces. The new adhesive/sealant has been specially formulated to adhere to PVC, EPDM, TPO, and modified bitumen, as well as the KnuckleHead base itself, which is composed of glass-reinforced nylon. According to the company, it will not discolor from UV exposure, can be applied at temperatures as low as 32 degrees, and is capable of joint movement in excess of 35 percent. www.Greenlinkengineering.com

Cap Stapler OffersEasier Loading and Extended Tool Life

National Nail announces the upgraded 18-gauge Stinger CS150B cap stapler with an enhanced design that improves performance with easier loading, longer tool life, and tool-free adjustable exhaust. Shooting 200 caps and 200 staples before reloading, the versatile cap stapler now also provides a wider range of operating pressure (up to 120 psi) for installing roofing underlayments, house wrap, and foamboard. The Stinger CS150B shoots 5/8-inch, 7/8-inch, 1-1/4-inch, and 1-1/2-inch length 18-gauge staples with full 1-inch plastic caps. It also includes an installed belt hook and durable carrying case. www.Stingerworld.com

Composite Shake Shingles Offered in New Colors

DaVinci Roofscapes launches the Nature Crafted Collection of composite shake shingles, which includes three realistic, nature-inspired colors: Aged Cedar,Mossy Cedarand Black Oak.According to the manufacturer, each new color reflects different progressive aging processes found on real shake shingles. Each tile has been crafted to resist fire and impact, along with high winds, mold, algae, fungus and insects. The Nature Crafted Collection is available on all DaVinci Multi-Width and Single-Width Shake composite roofing tiles. www.DaVinciRoofscapes.com

Solar Mounting Platform Designed for Exposed Fastener Panels

S-5! introduces the SolarFoot, a mounting platform designed for exposed fastener metal roofing. With four points of attachment, it provides an ideal mounting platform to attach the L-Foot of a rail-mounted solar system or other ancillaries to the roof. According to the manufacturer, the SolarFoot ensures a durable, weathertight solution for the life of the solar system and the roof. Each piece contains two reservoirs of a factory-applied butyl co-polymeric sealant, allowing a water-tested seal. Simply peel the release paper from the butyl sealant and fasten through the predrilled holes in the base of the SolarFoot. www.S-5.com

3-D Modeling Tool Aids in Solar Design Projects

Aurora Solar Inc., a solar design software company, offers SmartRoof, a tool that allows anyone to accurately and easily model residential and commercial sites for solar projects. According to the company, SmartRoof intelligently infers the internal structure of a roof after a few clicks, reducing solar design time and difficulty.According to the company, SmartRoof requires just an outline of the perimeter of the roof to automatically infer its internal structure. It allows solar designers to drag and drop dormers into the model.The remote site modeling tool enables designers to intersect multiple roof structures, making modeling of complex roof structures significantly easier. www.AuroraSolar.com

Perforated Starter Shingle Designed to Save Time, Reduce Waste

TAMKO Building Products introduces the Perforated Starter shingle to its roofing product line. Made from fiberglass mat coated with asphalt and surfaced with ceramic granules, the Perforated Starter course shingle is the answer to roofing contractors need for an easy to install starter strip prior to shingle application. The perforation ensures that contractors no longer lose time field cutting shingles to the appropriate size while reducing related waste. The product can be used with TAMKO’s full line of asphalt shingles, including the Heritage series laminated asphalt shingles and Elite Glass-Seal 3-Tab shingles. www.TAMKO.com

Snow-Retention System Utilizes Snap-Fit Design

AceClamp offers the Color Snap, a patented snow-retention system that utilizes a snap-fit design. The product ships to roofers with fully assembled, ready-to-install components and snap-in ice clips. Color Snap is available for either standing seam metal roofing or membrane roofing with a variant of the product known as Color Snap-M. According to the company, both varieties offer greater installation flexibility, are easier to install, and help to reduce labor costs by minimizing preparatory tasks. www.AceClamp.com

Sheet Metal Brake Designed to Reduce Labor Costs

Roper Whitney releases the Autobrake 1212, which is designed to provide accuracy and repeatability when forming 12-gauge mill steel and 14-gauge stainless steel. It features the rotating Kombi beam, which expands the machine’s folding capabilities to produce straight to box and pan bending in just 11 seconds. The box tooling is 6.3 inches in height, precision ground and laser hardened to 60. Pieces are also laser etched with the length of the tool for easy box setup. Optional left-hand or right-hand back gauge extension provides superior material positioning. Maximum 12-foot back gauge travels in less than three seconds and is provided by the six-stage design combining high speed with compact space requirements. www.RoperWhitney.com

Modified Bitumen Products Can Now Be Applied in Colder Temperatures

CertainTeed’s Flintlastic SA (self-adhering) modified asphalt low-slope roof systems can now be installed in temperatures as low as 20 degrees Fahrenheit. According to the manufacturer, the products can be installed using an application method that is safe for both installers and building occupants, as it uses no kettles or flames and has no hazardous or noxious fumes. Roofing pros only need a hot air welder and silicone roller to complete installations in cold weather, and the change is designed to help alleviate costly weather delays while making a direct impact on roofing contractor’s bottom line. www.CertainTeed.com

Multi-Purpose Joint Sealant Adheres to Damp Surfaces

Kemper System AmericaInc.offers GreatSealPE-150, a single-component joint sealant designed for long-lasting weathertight seals. According to the manufacturer, it is ideal for sealing joints in roofing, walls and masonry, as well as gaps around penetrations, flashings, windows and doors. According to the company, the product adheres even on damp surfaces, can be applied in cold weather, and in most cases, without a primer. It bonds aggressively to most building materials, including wood, vinyl, glass, fiberglass, foam insulation, asphalt, modified bitumen, EPDM, PVC, PIB rubber, and Kynarcoatings, as well as painted, galvanized and anodized metals. www.Kempersystem.net

New Colors Available for Concrete Tile Line

Boral Roofing LLC introduces a set of new colors for its signature concrete roof tile line. Inspired by the beach landscape, the six new hues in the collection are particularly well suited to complement homes of the contemporary and transitional architectural styles, according to the manufacturer. The collection includes new colors Ashen Blend, Café Sand Blend, Mottled White Blend, Atmosphere Blend, Oceana Blend, and Beach Blonde Blend, with each shade reflecting an element commonly found at the seaside. The tile is low maintenance, offers a Class A fire rating, and is fully recyclable at the end of its life on the roof. www.Boralamerica.com/roofing

New Sealant and Patch Mastic Designed for Durability, Sustainability

Chem Link launches NovaLink FP, a flash and patch mastic product, available in a 10.1-ounce cartridge. NovaLink FP is a high-quality, moisture-curing elastomeric waterproofing and sealant designed to fill, seal and level grout lines, voids, seams and surface damage on construction materials prior to application of liquid waterproofing. According to the manufacturer, the product is also useful for repairing roof leaks, asphalt shingles, roof valleys and seams, chimney flashings and in emergency roof repair situations. www.ChemLink.com

Shingles Offer Time-Release Technology to Fight Algae Growth

Seeking to reduce the prevalence of unsightly shingle discoloration caused by blue-green algae growth, which impacts 80 percent of U.S. homes, GAF introduces StainGuard Plus Technology. According to the manufacturer, the company’s proprietary time-release copper ion technology releases 10 times as much stain-fighting copper as its traditional copper coated mineral granules to better resist the growth of algae. This technology is currently available on GAF’s Timberline Ultra HD Stainguard Plus labeled shingles and is backed by a 25-year limited warranty against blue-green algae discoloration. www.GAF.com

Fasteners Designed to Attach Sheeting Over Rigid Insulation

Triangle Fastener Corporation expands its line of BLAZER Drill Screws with new sizes designed to attach metal panels over rigid insulation. These unique screws have two different threads with a gap in between that eliminates jacking of the panel during installation. According to the manufacturer, the special 1/4-14 “high thread” under the screw’s head secures the metal panel tightly against the head for optimal seal. The screws have a BLAZER3 drill point for fast penetration with less effort and a TRI-SEAL spray coating for corrosion protection. They are available in lengths including: 1-7/8, 2-3/8, 3-1/4 and 4 inches. www.Trianglefastener.com

Hip and Ridge Product Offers Added Thickness

TAMKO Building Products Inc. introduces its new Heritage Designer Ridge asphalt shingle. Constructed with SBS modified bitumen technology, the high-profile ridge product is designed to add a look of polished sophistication to finish asphalt roofing projects with style, according to the manufacturer. Two layers of asphalt shingles are laminated together to produce the high-definition appearance of added dimension in the Heritage Designer Ridge, which is up to a half inch thicker than TAMKO’s standard Heritage hip and ridge product.The product is offered in 10-inch and 8-inch overlap. www.TAMKO.com

Storm Repair System Uses Shrink Wrapping Technology

Stormseal is a storm recovery system that protects damaged roofs or walls with a patented wind-, rain- and hail-resistant polyethylene film. The technology, pioneered in Australia, is now available in the United States. According to the manufacturer, Stormseal is designed to replace flapping, leaking, flyaway tarpaulins. The low-density patented polyethylene film is cut and fitted at the worksite with the heat “shrink wrapping” technique, changing the chemical structure of the film and enhancing its strength. www.Stormseal.com

New Electric Hoist Moves Operator Away From the Load

Safety Hoist Company launches its new electric material hoist, which moves the operator a safe distance away from the hoist and its load. According to the manufacturer, its unique pendant control makes this one of the safest hoists available today. The hoist runs on 110-volt electric household current, and its controlled descent enables safe, smooth transport both up and down. The electric hoist is quiet, environmentally-friendly, and free from harmful emissions, so it can be used both indoors and outdoors. It can handle up to 500 pounds without sacrificing speed or efficiency. www.SafetyHoistCompany.com

New Line of Fasteners Designed for Extreme Environments

The new 40-year Ply-Lo Extreme line of fasteners from East Coast Fasteners is designed for extreme environments. According to the manufacturer, Ply-Lo Extreme was successfully tested in accordance to ASTM B117 for more than 3,000 hours of salt spray. With all the features of the original Ply-Lo fastener, the Ply-Lo Extreme is available in #10, #12 and #14, with a 40-year warranty. www.Plyco.com

Adjustable Steep-Slope Roof Anchor Aids Ladder Access

The RIDGEPRO is a versatile and adjustable roof anchor that can be connected to the peak before stepping onto a steep-slope roof, allowing a safe transition on and off ladders on roofs with pitches ranging from 6/12 to 12/12. The innovative arch straddles ridge vents, and the adjustable, pitch-specific settings are designed to maximize contact between the product and the roof surface. Constructed from solid, aircraft-grade aluminum, it exceeds industry standard of 5,000-pound tensile strength test when anchored. www.TheRidgePro.com

Primer Adheres to Single-Ply Membranes

Everest Systems offers Everprime All Ply, a primer for various new and aged single-ply membranes. According to the manufacturer, this high-quality, plasticizer free, single component, solvent-based primer can be applied by a spray brush or a roller. The product is designed to provide exceptional adhesion to new and aged TPO and PVC membranes. In addition, this high-performance coating provides excellent surface for subsequent application of acrylic, 100 percent solids Silicone and fluoropolymer coatings. www.Everestsystemsco.com

Work Gloves Offer Advanced Fit, Safety and Comfort

PrimeSource Building Products offers GRX Gloves, a brand-new line of quality gloves designed to promote hand safety and offer value for American workers. According to the manufacturer, GRX Gloves offer workers the latest technology in comfort, fit and safety to deliver a range of tighter fitting, more breathable gloves for a variety of applications and weather conditions. The GRX glove line will be available through the PrimeSource network of pro-contractor supply location and pro-supply locations like 84 Lumber and BMC. www.PrimesourceBP.com

Retrofit Roof Drains Feature Integrated Vortex Breaker

OMG Roofing Products introduces a new line of retrofit roof drains called Hercules-Plus. The drains feature integrated vortex breaker technology, which helps improve drain performance to quickly remove water from the roof. According to the manufacturer, independent performance testing shows that Hercules-Plus RetroDrains provide up to 2.5 times greater flow capacity than original Hercules Drains without vortex breaker technology. Drains are available in four sizes: 3 inches, 4 inches, 5 inches and 6 inches, and with an optional TPO or PVC coated flange for direct membrane attachment. www.OMGRoofing.com

Conductive Primer Developed for Electronic Testing

Detec Systems has developed TruGround, a conductive primer which enables accurate electronic leak detection (ELD) testing on conventional roof membranes including black EPDM, TPO, PVC, modified bitumen, hot and cold fluid applied. According to the manufacturer, TruGround must be installed directly below the membrane per ASTM D7877. TruGround can be used for quality assurance testing on newly installed membranes and is chemically compatible with fully adhered, mechanically attached and torch-down membranes. Once applied, ELD testing can be performed for the life of the roof. Future breaches or seam voids can be quickly pinpointed, allowing repairs to be done immediately, preventing costly moisture damage from occurring. www.DetecSystems.com

Structural Acoustical Roof Decks Reduce Noise Levels

Tectum Structural Acoustical Roof Deck solutions from Armstrong Building Solutions provide predictable noise absorption, durability, and sustainability to meet building design needs. Composite roof deck options provide R-values up to 44. By providing noise absorption up to 0.80, the panels often eliminate the need for additional acoustical treatments, providing faster and easier installations than standard steel roof decks. According to the manufacturer, Tectum Roof Decks are an ideal noise reduction solution for large, high traffic, exposed structure spaces such as auditoriums, gymnasiums, arenas, pools, ice arenas and multi-use facilities. www.ArmstrongBuildingSolutions.com

Underlayment Can Be Used in Vertical Applications

MFM Building Products announces that its Ultra HT Wind & Water Seal high-temperature roofing underlayment can be used for vertical side wall applications. This self-adhering membrane is composed of a cool white, cross-laminated, high density polyethylene film laminated to a high-temperature rubberized asphalt adhesive system rated to 250 degrees Fahrenheit. According to the manufacturer, this premium product is extremely tough, is self-sealing around fasteners and offers a 90-day UV exposure rating. The company states that Ultra HT is ideal for vertical applications under metal panel systems and parapet walls capped with metal tiles. Special installation instructions must be followed for all vertical applications. www.MFMbp.com

Gravity Vent Delivers Natural Ventilation

Acme Cone Company introduces a new gravity vent that delivers natural ventilation for buildings with single-ply roofs when windows and other ventilation solutions are not an option.The vent is available in standard sizes of 12, 18 and 24 inches in white, gray and tan. It is now available for order and immediate shipment.According to the company, contractors using Acme Cone’s prefabricated flashings benefit from more efficient and productive crews who aren’t spending unnecessary time flashing in the field. www.AcmeCone.com

Fluid-Applied Roofing System Available in New Colors

Tremco Roofing and Building Maintenancelaunches six new AlphaGuard BIO Top Coat colors: light gray, medium gray, dark gray, sand, beige and safety yellow. The line enables Tremco Roofing to better support its customers’ aesthetic and safety requirements on the company’s AlphaGuard BIO projects. AlphaGuard BIO, Tremco Roofing’s fluid-applied roofing system, is an excellent choice for restoring older but still functional roofs; both the Top Coat and Base Coat have received BioPreferred certification from the U.S. Department of Agriculture.The new colors add to an already robust palette for AlphaGuard Top Coat, which includes such options as terra cotta, garnet and patina green. www.TremcoRoofing.com

Pitch Pans Can Be Used on Horizontal and Vertical Surfaces

The new ShapeShift line from Mule-Hide Products Co. Inc. is a single solution for creating pitch pans for use in virtually any low-slope roofing job, including with smooth modified bitumen systems and on both horizontal and vertical surfaces. The line — consisting of ShapeShift Pitch Pan straight and outside corner sections and MP Liquid Sealant — can be used with EPDM, TPO, PVC, metal, spray polyurethane foam (SPF), elastomeric acrylic coating, smooth modified bitumen and smooth built-up roofing systems. The straight and corner sections feature interlocking joints and snap together to form square and rectangular pitch pans 4 inches by 4 inches and larger. www.MuleHide.com

Ridge Vent Provides 15 Square Inches of Net Free Area Per Foot

Keene Building Products offers Viper Vent, a patented, lightweight ridge vent that provides 15 square inches of net free vent area per linear foot. According to the manufacturer, its double-density edge provides superior strength and rigidity, ensuring its ability to maintain a sleek finished look that makes it virtually invisible from the curb. The filter is manufactured with extra thick fibers, and the company states the UV resistant textile allows it to provide superior airflow over its lifetime. Viper Vent is available in a variety of lengths and can be applied on an asphalt, wood, tile, metal, or slate roof. www.KeeneBuilding.com

Dual-Component Extruder Minimizes Downtime

The Garlock Cyclone 5/15 Dual-Component Extruder is designed to significantly reduce the time and materials needed to adhere rigid insulation and cover boards to structural roof decks, as well as adhering fleece backed single-ply membranes in both new roofing and recover operations. The Cyclone equally dispenses a two-component, 1:1 ratio low viscosity polyurethane adhesive. Users can access connectors and load chemical containers from the front without kneeling or crouching, and the adjustable gun assembly and ergonomic design help reduce application errors and training time. www.GarlockEquip.com

 

National Nail Partners with GAF Roofing Academy’s “Hire A Hero” Program

National Nail has partnered with the GAF Roofing Academy’s “Hire A Hero” program to provide technical instruction to U.S. military veterans looking to become professional roofers. Launched nearly two years ago, the initiative has graduated more than 50 individuals with a 100 percen t placement rate.  As part of this effort, National Nail, a leading manufacturer of fastening tools for roofing underlayment and house wrap, has provided STINGER CN100 pneumatic cap nailing tools for classroom training use and has committed to presenting a CN100 to every student upon their graduation from the program.

“There are unlimited opportunities in the roofing industry,” says Kenneth Garcy, a GAF Roofing Academy Instructor and a former member of the U.S. Army Special Operations for 22 years. “Many start the program with absolutely no roofing experience and we teach them the skills they need to transition from the military. For some soldiers who have experienced severe traumatic events, this is an absolute life-changer. We have excellent relationships with contractors throughout the nation. So far, every person who has graduated the program has received an offer for a professional roofing job.”

Garcy adds, “The academy is grateful for dedicated partners like National Nail, who provide the necessary training tools to help our students get off to a fresh start as professional roofers with their own STINGER CN100 cap nailer.”

“The GAF Roofing Academy is such a worthwhile endeavor that we jumped on the chance to participate as soon as we learned about it,” explains W. Scott Baker, CEO, National Nail. “Many of our veterans have the essential skills and the passion to transition to civilian life and this program provides a focus and learning opportunity. What better way to thank them for their service.”

The academy was launched as part of GAF’s “Hire a Hero” campaign in partnership with ProTrain andincludes four weeks of 144 hours of training taught six times per year.  Presently taught at Joint Base Lewis McChord base, this is the only base in the nation that presently conducts this Career Skills Program, but they are working on expanding to Ft Bragg, NC. The course includes a comprehensive steep-slope roof training and introduction to commercial roofing, with hands-on hot air welding training emphasis; both are conducted on class training decks.

To date, National Nail has donated more than 50 STINGER CN100 pneumatic cap nailing tools to the GAF Roofing Academy. The CN100 is used by professional roofers nationwide due to its unmatched safety and speed, which reduces the time and labor needed to secure building envelopes. In addition to meeting or exceeding product warranties and codes, the CN100 weighs only 4.9lbs, shoots up to 5 nails per second, and has a tool-free depth adjustment. Stinger NailPac provides 200 nails and caps per load which allows for reloading at the same time. One 2,000 count carton of NailPac will cover approximately 25-30 square based on manufacturer’s required fastening pattern.

For more information, visit https://gaf.usmilitarypipeline.com/or www.STINGERWORLD.com.

New Visualizer Tool Assists Customers with Paving Projects

GAF has launched a visualizer tool to help sell its StreetBond Pavement coatings. Created by Chameleon Power, the leader in visualization technologies and GAF’s partner in roofing visualization tools, the StreetBond Visualizer assists customers with envisioning the outcome of their paving project prior to installation.

Users can select from a variety of different StreetBond coating colors and StreetPrint patterns, and apply to their own project photos or drawings. The tool also features a “Need Ideas?” button that gives the user some starting patterns and colors to help them in making design decisions. “GAF has utilized Chameleon technologies for nearly two decades, and continues to embrace our next generation tools and concepts,” said Dan Dempsey, President of Chameleon Power. “Visualization is a standard in the construction industry, and we are proud to partner with GAF to provide this experience to GAF customers.”

Chameleon Power visualizers shorten the design cycle and enhance customer satisfaction. Websites that utilize Chameleon visualizers enjoy increased user time of more than 3X and sales closure rates of more than 75 percent.

To view the GAF StreetBond Visualizer, visit https://streetbond.chameleonpower.com.

Asphalt Roof System Helps Protect Home Against the Elements While Raising Curb Appeal

The Topsail Residence is a private estate in Ponte Vedra Beach, Florida. Its roof encompasses approximately 10,600 square feet. Photo: Reliant Roofing

With the sunshine state regularly experiencing a beautiful and warm subtropical climate, it’s no surprise that Florida ranks second in the United States for tourism, ranking only behind California. However, actually living in this paradise has challenges of its own — extreme humidity, powerful winds and torrential rains can test the limits of any roofing system. To keep pace with Florida’s erratic weather conditions, proper roof design, installation and maintenance are paramount. The Topsail Residence, a private estate in Ponte Vedra Beach, is a testament to how selecting the right roofing system makes a world of difference.

Previously, the homeowners had an extensive addition on their property, which consisted of adding a new two-story section to the home. A short time after remodel, the roof began to leak, causing widespread damage as well as unsightly water spots throughout the home.

The homeowners sought the expertise of Pillar to Post Home Inspectors, who discovered issues with the roof. They quickly recognized such frequent and substantial leaking required immediate attention before other, bigger problems occurred. So, they suggested the homeowners contact a roofing contractor for a further assessment.

“After inspection, the problem immediately became apparent,” says Sean Shapiro, CEO of Reliant Roofing, the Jacksonville, Florida-based company hired to install the new roof. “We found torn shingles, signs of extensive foot and ladder traffic, and leaks.”

The roofing system appeared to lack some of the key components required for weather resilience and durability, according to Shapiro. “In some areas, there was no flashing installed whatsoever, allowing rainwater the perfect leak point to pour into the home,” Shapiro notes. “The problem was just as bad where the second story met the roof below. The water was free to run through every nook and cranny. Every aspect of a proper installation of a roofing system is important, especially something as essential as flashing.”

The contiguous U.S. average annual rainfall is 32.1 inches, according to the National Oceanic and Atmospheric Administration. Jacksonville received 65.91 inches of rainfall in 2017 –more than double the contiguous national average, according to the Florida Department of Agriculture and Consumer Services. Living only 22 miles southeast of the city, the homeowners needed a roofing system that would help to protect them against Florida’s high winds and frequent rainstorms. Reliant had the solution — a new asphalt shingle roof.

A new roof system featuring GAF Grand Canyon Lifetime Designer Shingles was installed by Reliant Roofing in 2017. Photo: Reliant Roofing

“The homeowners didn’t feel comfortable just patching the leaks. They wanted protection against future leaks and the area’s common threats: high winds and stormy weather,” Shapiro says. “Therefore, we recommended installing a completely new roofing system with designer asphalt shingles.”

Reliant began by tearing off the shingles on both the older and newer sections of the roof, bringing in two full teams to tackle all 10,600 square feet. Having dealt with numerous high-wind conditions on other roofing projects, Reliant chose GAF Grand Canyon Lifetime Designer Shingles in the color Stone Wood to provide the homeowners with a durable, long-lasting shingle, a key component of a beautiful new asphalt roofing system.

“When it storms in Florida, it storms,” added Shapiro. “We wanted to install a system that could withstand torrential downpours and high winds. Additionally, it was hard to overlook the durability shingles provided at an affordable cost.”

GAF Timbertex Premium Ridge Caps were installed on the hips and ridges to provide leak protection with extra dimensions to complement the roof. Reliant hand sealed every hip and ridge cap shingle and used GAF StormGuard Self-Adhering Leak Barrier to help protect the roof deck. Crews also installed custom counterflashing to address any potential defects in the stucco. Thanks to Reliant’s craftsmanship and the shingles’ ease of installation, the homeowners received a beautiful new asphalt roofing system in just five days.

The new asphalt roof will not only help to protect the homeowners against the elements and restore their comfort of living, but also provide them incredible curb appeal for years to come.

For their work on the Topsail Residence project, Reliant Roofing received the Quality Asphalt Roofing Case-Study (QARC) Silver Award from the Asphalt Roofing Manufacturers Association (ARMA).

Each year, ARMA seeks the most beautiful, affordable and reliable asphalt roofing systems in North America. The Topsail Residence showcases how asphalt roofing provides durability and reliability in the face of harsh weather, while also providing aesthetically stunning designs.

ARMA is now accepting low and steep-slope asphalt roofing projects completed in 2018 for its 2019 Awards Program. Roofing professionals may submit multiple submissions, and there is no fee to enter. The program recognizes projects that exhibit innovation, performance and beauty, and which lead the way in roofing breakthroughs, such as advanced weather protection, green roofing or unique system design. The submission deadline is December 31, 2018.

For more information about asphalt roofing systems or to learn more about ARMA’s Awards Program, visit www.asphaltroofing.org.

Rooftop Decks Add Outdoor Living Space to Sacramento Town Homes

The three-story homes are built on narrow lots without a backyard, so the decision was made to offer a roof deck package to provide an area to enjoy the outdoors. Photo: The Grupe Company

More and more, builders, architects and designers are looking to the rooftop as an area for usable living space — especially in urban areas, where lots are narrow. For a new town home development in Sacramento, the idea to add rooftop decks emerged late in the design process, but it’s proved so popular the builders are not only glad they made the change — they are considering making it a standard feature in future projects.

Designed by Ellis Architects and built by The Grupe Company, the neighborhood is known as 20 PQR. “The project fronts on 20th street in mid-town Sacramento and runs from P Street down to R Street,” notes Ron Rugani, vice president and purchasing manager for Grupe. “Q Street runs down the middle of the project, so that’s how we came up with the name 20 PQR.”

The 32 town homes are arranged in four groups of eight. The three-story residences have two different floor plans, one with 1,750 square feet and the other 1,850 square feet. “It’s an interesting concept,” Rugani says. “They are really considered single-family homes. They have their own lot, and they are detached from the next unit. There is a 6-inch space between the units, and they don’t share a common wall. However, the way we trim out that space, on the top and sides, you would view the eight units as one building, but they are actually eight individual single-family detached town homes.”

The narrow lots left no room for a yard, so that’s what inspired the idea to create usable outdoor space on the roof. “If you can imagine the urban setting — the fronts of these units are right on the city sidewalk. All of the units have two-car garages in the back and are accessible through a common alley. But there is no outdoor living space, and so that’s essentially what’s driving these roof decks,” Rugani says. “The backyard is where people are going to have outdoor living in a typical single-family home, and the rooftop deck is where they are going to have outdoor living in a town-home setting.”

The low-slope roofs were designed with internal drains and parapet walls. A GAF TPO roof system was specified. When the decision was made to add the rooftop living area, Ellis Architects recommended installing rubber roof deck tiles from sofSURFACES on top of the TPO roof. “The architect steered us in this direction because they liked the product,” notes Rugani. “After the roofer installs his regular TPO roof, it gets inspected to make sure there are no leaks before the roof deck tiles are installed. It’s a really unique product. It allows water to go through to the TPO roof for drainage. It has an excellent warranty, and so we have a long-term warranty for the entire roof system.”

Applying the Roof System

The TPO roof system was installed by PetersenDean Roofing and Solar, Fremont, California. “We are a roofing subcontractor for Grupe on several projects in the Northern California area,” says Mark Vogel, president of PetersenDean’s Builder Division. “We have built a great relationship with them over the years.”

Photo: sofSURFACES

There was approximately 900 square feet of roof area on each structure. PetersenDean crews mechanically attached the 60-mil GAF EverGuard TPO membrane over quarter-inch Georgia-Pacific DensDeck roof board and rigid insulation. “It is a flat roof with low slope conditions,” Vogel says. “This is absolutely a great system for this type of work.”

The parapet walls greatly simplified the safety plan, but safety is never taken for granted, according to Vogel. “We have 22 safety engineers nationwide, with 14 in California,” he says. “Safety is our biggest concern, and we invest to ensure we send everyone home at night. Our workers are considered our most valuable asset and we strive to maintain a world-class safety culture. Having a skilled and talented workforce that truly cares about safety drives everything that we do.”

Everything on the project went smoothly, notes Vogel. “It was not tough to coordinate the work with the other trades,” he says “It is what we do, and there is no one better. We are a full-service roofing contractor and solar power installer. We handle estimating, design, permitting, and installation for roofing and solar roofing systems for all our clients and this project is a great example of this.”

Installing the Roof Tiles

The deck area on each roof encompassed approximately 700 square feet. The interlocking duraSTRONG tiles are made from recycled rubber and are ideal for outdoor rooftops, walkways and patio projects, notes Chris Chartrand, director of marketing for sofSURFACES. “This space was ideal for our product as the rooftops are flat and have proper slope with a contained edge,” Chartrand says. “The design allows for efficient drainage of surface water.”

The low-slope roofs were covered with a TPO roof system manufactured by GAF, and the deck areas were topped with interlocking rubber paving tiles from sofSURFACES. Photo: sofSURFACES

The tiles were applied by a manufacturer-certified installer, Leonard’s Construction of Fontana, California. “Coordinating delivery and installation of our product within Grupe’s required timelines was a fairly easy task, as we were the last phase of the project,” notes Chartrand.

Paulo Carrillo, installation supervisor, typically installs the product in gyms and playground areas, but recently he’s found himself doing a lot of work on terraces and rooftops. After the roof system was completed on the homes at 20 PQR, a second sheet of TPO membrane was installed as a protective barrier. “We chalked our lines on that,” Carrillo notes. “We measure out the whole rooftop and chalk it off into a 2-foot-by-2-foot grid. Every other square is a keystone — those are the tiles that we put in first that hold everything in line.”

After the keystones are glued in place, the crews cut pieces to fit along the perimeter and then begin to add tiles in strategic lines. After those tiles cure, tiles are laid in opposite directions, both horizontally and diagonally. “We do it step by step,” Carrillo notes. “When we put the final squares in at the end, they are all interlocked together. After we do the final step, we glue each seam, so everything is 100 percent glued.”

The tiles all interlock, and compression allows for expansion and contraction. “Every tile is 24-1/8 inches, but they go into a 24-inch space,” Carrillo explains. “They are all compressed. With any perimeter cuts, we add another 1/8 of an inch to get our compression.”

Stacking the Deck

According to Rugani, Phase 1 and Phase 2 of the 20 PQR have been completed and are sold out, while Phase 3 and Phase 4 are currently under construction.

The interlocking duraSTRONG tiles are made from recycled rubber. They are designed for use on rooftops, walkways and patio projects, as well as gyms and playground areas. Photo: sofSURFACES

Originally the roof deck area was offered as an option, but it’s proved so desirable all of the units in the last phase are being built with decks. “It’s been an interesting dynamic,” says Rugani. “When we started, we weren’t sure how many people would want this option. For the first phase, we had to spec those, so, we said, let’s build six of the eight with the roof deck. It started to gain in popularity, and the price didn’t seem to be an issue, so in the last phase, we said, let’s build them all. It’s become very popular.”

Based on the success of the roof decks at 20 PQR, Grupe is exploring roof deck options for other projects in development. “We are building a mid-rise apartment complex just a few blocks away, and we said from the get-go in that project that we are going to have some type of roof deck for outdoor living space for the tenants,” Rugani says. “For that project we did develop a rooftop deck, and I believe that is going to be the M.O. moving forward in any project we do. Otherwise there might be no place for tenants to gather on site and have some outdoor living space. It makes perfect sense to go to the roof. So, yes, I see this as a trend, especially in urban settings.”

In the 20 PQR project, the homes were not originally designed with roof decks, and the decision made to add them later meant a lot of extra time and work for engineers and architects. “A lot of people might walk away from that and say it is too much work,” Rugani says. “We said, this is something we need to do, and it’s going to benefit the people who buy it. We were happy in the end that we spent the time and effort to do it.”

TEAM

Architect: Ellis Architects, Sacramento, California, www.ellis-architects.com
General Contractor: The Grupe Company, Stockton, California, www.grupe.com
Roof System Installer: PetersenDean Inc., Fremont, California, www.petersendean.com
Rubber Paving Tile Installer: Leonard’s Construction, Fontana, California

MATERIALS

Rubber Paving Tiles: duraSTRONG, sofSURFACES, Petrolia, Ontario, Canada, www.sofsurfaces.com
Roof Membrane: 60-mil TPO, GAF, www.GAF.com
Cover Board: DensDeck, Georgia-Pacific, www.densdeck.com

Metal Roof and Wall Panels Add Sleek, Modern Look to New Medical Complex

The CHRISTUS Trinity Mother Frances Herrington-Ornelas HealthPark in Tyler, Texas, houses an urgent care clinic, medical offices, a physical therapy area and a fitness center. Photos Petersen.

When Brice Harris of Harris Craig Architects began designing a new health complex in Tyler, Texas, he knew his client wanted to maintain continuity with the company’s other medical facilities but at the same time update the look. The roof and wall panel systems became the key to meeting both design goals.

The standing seam metal roof and metal wall panel systems are now the signature architectural features of the CHRISTUS Trinity Mother Frances Herrington-Ornelas HealthPark. The new construction project encompasses some 43,000 square feet of space housing an urgent care clinic, medical offices, a physical therapy area and a fitness center.

The Design

Harris Craig primarily focuses on institutional projects, including schools. About a quarter of the firm’s work involves health care facilities. On this project, a merger while it was underway added a few wrinkles in the design process.

Crews from Tyler Roofing installed the metal wall panels, which included PAC-CLAD HWP panels and PAC-CLAD flush panels from Petersen, as well as Longboard Siding in Dark Cherry Wood Grain from Mayne Coatings Corp. Photos Petersen.

“The hospital system is CHRISTUS Trinity Mother Frances,” Harris notes. “When we began work on the project, it was for Trinity Mother Frances, and they partnered up with another hospital network, so part of the challenge on this job was switching the branding in the middle of the project. Luckily our overall design fit very well. The branding changes were more prominent on the inside of the building and didn’t have much effect on the exterior design.”

The property is strategically located at the intersection of two busy roads, and the highly visible site posed some concerns. “We really didn’t have a back of the building,” Harris explains. “The challenge of the design really was to efficiently present this building well both to the street and to the people who would be approaching it from the opposite side. That actually drove a lot of how the building form turned out, along with our desire to both help modernize the look of the clinic a little bit and to tie it back to some of the existing branding.”

The roof was designed to echo the other structures but uses different materials. “They share the prominent use of the gable on the building, but here we brought it forward into a contemporary design aesthetic,” Harris says.

For this project the design team specified a standing seam metal roof manufactured by Petersen that encompasses approximately 6,000 square feet. Low-slope roof sections over each wing were covered with 60-mil TPO roof system manufactured by GAF.

Wall panels were used to extend the sleek, modern look down to the ground, in contrast to the many brick buildings in the area. “We wanted to lighten up the look a little bit and bring in some new materials as part of the modernization,” Harris says. “We have composite panels, horizontal panels, and wood-look aluminum panels.”

Key concerns included making sure the various systems tied together perfectly. “The transition between the wall and roof is a very important detail for us,” Harris notes. “The most complicated areas for us on this project would be at the front of the building with the big glass windows and composite panels, and areas where the composite panel ties into the TPO roof and the metal panels. That was probably the trickiest part of the design.”

The Installation

Tyler Roofing was a natural fit for the project due to its established relationships with the architect and general contractor, WRL General Contractors, headquartered in Flint, Texas. “We do a lot of work in Tyler, and we’ve worked on a lot of Harris Craig projects,” says Tommy Ray Sukiennik, a 24-year veteran at the company, which was founded by his father and uncle 35 years ago. “We’re one of the competitive contractors in our area.”

Herrington-Ornelas HealthPark is located at a busy intersection and is visible from all sides, so the building was designed to present itself well to every vantage point. Photos Petersen.

The company’s share of metal roof and wall panel work is increasing, notes Sukiennik. “We’ve been doing standing seam roofs for more than 20 years. Lately we’ve been doing a lot of wall panels — Petersen HWP wall panels, flush mounts, things like that. As far as metal goes, we try to be diverse enough that we can install any system that comes out on the plans.”

Tyler Roofing installed the roof systems and wall panels on the project, along with gutters, soffits and trim. Work began with the fully adhered GAF EverGuard TPO roof system, which was installed over the metal deck, 4 inches of polyisocyanurate insulation and a half-inch cover board. The low-slope roofs over the wings house the HVAC units, but details involved were straightforward, notes Sukiennik. “It was all pretty basic,” he says. “At some points we had to tie in the TPO roof, the metal on the parapet wall, and the metal on the exterior wall all together.”

To dry in the gable roof, crews installed 4 inches of polyiso insulation and a self-adhering waterproofing underlayment. They also installed custom-fabricated gutters. “We built a gutter that hangs off the edge of the eave that a starter clip goes on top of, so it’s integrated into the roof,” Sukiennik notes.

The 18-inch-wide, 24-gauge PAC-CLAD Snap-Clad roof panels in Champagne Metallic were delivered to the site. “We order all of the panels to length from Petersen,” Sukiennik says. “One of the plants is here in Tyler, and actually not far from the job, so it was very convenient. All of the rest of the trim, parapets, wall flashings and components we fabricated ourselves in the shop with metal they supplied.”

The roof panels were raised to the roof using a SkyTrak lift with specially built cradles. The wide-open jobsite and the flat roofs on either side of the gable made the roof area easily accessible. “It was just a straight run gable roof. There are no penetrations in the standing seam,” Sukiennik says. “The panels are easy to install. The Snap-Clad panels just pop together.”

The standing seam metal roof and metal wall panels were used to give the complex a modern look, while the prominent gable roof echoes the hospital system’s other facilities. Photos Petersen.

Tyler Roofing crews also installed the metal wall panels, which included 16-inch-wide, 24-gauge PAC-CLAD HWP panels in Dark Bronze from Petersen; 12-inch-wide, .032-inch aluminum PAC-CLAD flush panels from Petersen; and 6-inch-wide extruded Longboard Siding in Dark Cherry Wood Grain from Mayne Coatings Corp.

Wall panels were installed using scissor lifts and ladders. “We kept running a laser to make sure everything was horizontal and lined up,” says Sukiennik. “Then we finished it off with the trim and the cap. We tied everything into the expansion joints and trimmed it out so it was as clean as could be.”

The workload on this project was greater than usual, so skillfully managing the crews was important. “Usually we roof a building, and then we have to wait on the other contractors to do the brick and stucco on the exterior, and then we have to come back and trim it out and finish,” Sukiennik explains. “On this project, we did probably 70 percent of the exterior of the building, so we were working on the building continuously while we were doing other projects.”

The good news was that the crews had most of the work under their own control. “There were no issues of expecting someone else to make sure things were done the way we wanted them done. We tied everything in ourselves.”

Work was completed in the summer, so the heat was an issue. “When we put the wall panels on during July and August, it was pretty hot, so we had to work on one side of the building in the morning and then switch sides in the afternoon,” Sukiennik says, noting that his company is used to coping with extreme conditions. “In East Texas, we can have every type of weather there is within three days almost.”

Team Effort

Sukiennik credits WRL General Contractors for the well-coordinated jobsite. “We work on a lot of projects with the same contractors, so we all watch out for each other,” he says. “We do a good job of staying on top of things. We do a lot of work here, and this our family town, so we take pride in our work. We do the best we can.”

On the gable roof, Tyler Roofing installed 18-inch-wide, 24-gauge PAC-CLAD Snap-Clad roof panels cut to length by Petersen. Tyler Roofing also fabricated and installed trim, parapet metal, wall flashings and gutters. Photos Petersen.

Comprehensive details and pre-production meetings ensured the installation was uneventful, according to Sukiennik. “The architect does a good job of making sure everything blends,” he says. “We usually don’t have issues with details and things like that. They try to make it as smooth as could be.”

During construction, members of the design and installation teams stayed in touch to make sure everything went according to plan. “This project was only about a mile from our office, so it was convenient to stop by, and it was a project we were really excited about,” Harris recalls. “We meet frequently with our installers to discuss details. We like to learn what works and what doesn’t work from the crews in the field. We want to listen to the wisdom of the guys who are out there actually doing the work.”

It’s all part of making sure the building owner is satisfied. “What we were excited about for this project was the opportunity to define a new look for CHRISTUS Trinity Mother Frances to help them match the quality of their facilities with the quality of care in Tyler and the region,” Harris says. “We see one of our strengths as building long-term relationships with our clients to give us the opportunity and trust to do that.”

TEAM

Architect: Harris Craig Architects Inc., Tyler, Texas, www.hcarch.com
General Contractor: WRL General Contractors, Flint, Texas, www.wrl-gc.com
Roofing Contractor: Tyler Roofing Company Inc., Tyler, Texas, www.tylerroofingco.com

MATERIALS

Metal Roof Panels: 24-gauge, 18-inch PAC CLAD Snap-Clad Panels in Champagne Metallic, Petersen, www.pac-clad.com
TPO Roof Membrane: 60-mil EverGuard TPO, GAF, www.GAF.com
Metal Wall Panels: 24-gauge, 16-inch PAC-CLAD HWP panels in Dark Bronze, Petersen
Flush Panels: .032-inch, 12-inch Aluminum PAC-CLAD Flush Panels, Petersen
Wood Accent Panels: 6-inch Longboard Siding in Dark Cherry Wood Grain, Mayne Coatings Corp., www.longboardfacades.com

Shingles Offer Time-Release Technology to Fight Algae Growth

Seeking to reduce the prevalence of unsightly shingle discoloration caused by blue-green algae growth, which impacts 80 percent of U.S. homes, GAF introduces StainGuard Plus Technology. According to the manufacturer, the company’s proprietary time-release copper ion technology releases 10 times as much stain-fighting copper as its traditional copper coated mineral granules to better resist the growth of algae. This technology is currently available on GAF’s Timberline Ultra HD Stainguard Plus labeled shingles and is backed by a 25-year limited warranty against blue-green algae discoloration.

For more information, visit www.GAF.com.

Multifaceted Residential Project Puts Contractor to the Test

Photos: Petersen

Diversification has always been a key component of Paul Graham’s business philosophy. Graham is the president of StazOn Roofing Inc., headquartered in Dallas, Texas. The company has been in business 38 years, handling all types of roofing, custom sheet metal fabrication and specialty wall panel systems.

Graham designed his company to be able to tackle multiple scopes of work on complicated projects. “Through time and through practice on all of these jobs, we’ve just been able to step up to the plate and maintain a multi-level task force to handle different types of work on the job,” he says.

The company’s diverse portfolio has been on display at Craig Ranch, a multi-phase residential development in McKinney, Texas. “It’s a high-end multi-family project,” Graham notes. “The most recent phase of the project involved a few five-story and predominately four-story buildings, all wood-framed. There are pools and courtyards with amenity areas for the residents.”

The buildings featured a blend of different roof systems. Crews from StazOn installed 60,000 square feet of shingles on roofs with a 4:12 pitch, 52,000 square feet of TPO on low-slope areas, and 8,500 square feet of standing seam metal roofing on roofs with an 8:12 pitch. They installed 22,000 square feet of standing seam wall panel cladding. The metal roof and wall panels were custom fabricated by StazOn with PAC-CLAD metal from Petersen in two colors, Zinc and Weathered Steel.

The company also fabricated and installed trim, flashing, gutters, collector boxes and rectangular downspouts. “We have our own sheet metal shop, so we can manufacture any type of architectural sheet metal product for our own jobs,” Graham says. “We also provided the builder with a proprietary door pocket at each of the door locations.”

Up on the Roof

The roofing work came first. On the large multi-family buildings, GAF EverGuard 60-mil white TPO was applied on the low-slope sections, which house the mechanical units and serve as a design feature on the project. “These were on the

Craig Ranch is a multi-phase residential community in McKinney, Texas. Condominiums and town homes feature shingles and standing seam metal roofs. The metal wall panels are a distinctive focus of the design. Photos: Petersen

perimeter of the buildings, primarily,” Graham explains. “The architect likes to showcase the walls, so to create that effect, they design a flat roof adjoining the pitched roof sections.”

GAF Timberline Dimensional Shingles in Weathered Wood were installed on the steeper sections of the large multi-family buildings. “These roofs had long, big runs,” Graham notes. “It was kind of like a roofer’s dream if you will, to shingle up there with nothing in the way. It was pretty wide open.”

Metal roofs were installed on a section of town homes. Where the intersecting roof sections formed valleys, crickets were installed to provide adequate drainage. These cricket sections were covered with TPO, and the details where the TPO roof and metal roof came together were crucial. “We terminated the TPO at the sloped roof with a receiver flashing that we heat welded to the TPO,” says Graham. “We take it one step further with that application, so we have a complete watertight transition from the TPO to the bottom of where the metal panel starts.”

The crickets divert water to the exterior, where it drains through the custom-made collector boxes. “The downspouts in those locations are oversized four-by-six downspouts fabricated at our shop from the Petersen material,” Graham notes. “Along with the other sheet metal items, we did the coping, the pre-flashing and flashing, the edge trim, and miscellaneous other vertical and horizontal expansion details.”

On the Walls

After waterproofing inspection of the exterior facade was completed, crews first applied a peel-and-stick building wrap from Grace, Vycor enV-S. “We took field measurements and we custom made all of the trim out of the four-by-eight sheets that Petersen supplied for the job,” Graham explains. “We make all of the trim to fit the windows, doors, penetrations, the steel support beams, which all get pre-flashed and clad.”

The metal roof and wall panels were custom fabricated with 24-gauge aluminum supplied by Petersen. Photos: Petersen

The 16-inch-wide wall panels were fabricated on the site. “We keep the panels protected until the guys are ready to install them,” Graham says. “We have everything we need right there on hand so we can keep up with the needs of the job as it is evolving.”

Panels are installed using a man lift. “From a safety standpoint and a production standpoint, it made sense to use the man lifts,” says Graham. “It’s the most maneuverable way to do the installation. We work in synchronization, moving three or four lifts at a time along the side of these walls as we work our way around the project.”

One unexpected challenge was a section of the leasing office that did not line up perfectly. “The builder came to us and asked if we could build the wall out and make sure all of the wall panels on the facade would be flush once the building was completed,” notes Graham. “We made some custom 16-gauge steel hat channels and Z-members and installed them as structural members to the wall. Then we installed the panels over the steel framing, so that we would have that same elevation and same build-out across the front of the building.”

Coordinated Attack

Phase III of the project was just completed, and Phase IV is now underway. Graham points to a few keys to navigating complicated projects like these. “It usually is a tight schedule, so coordinating with the builder to keep everything on schedule is the key,” says Graham. “You have to fabricate the necessary components and deliver them to the job in a timely fashion to keep the crews on target.”

Crews from StazOn Roofing installed the roof systems and wall panels, as well as custom-made trim, flashing, gutters, and downspouts. Photos: Petersen

Maintaining the consistency and quality of the details is also important, and experience helps. “We know what works best for the long haul,” he says. “At the end of the day, you want those details to line up with what the architect had as his vision, but we will make recommendations if we think there is a better way to construct a detail for specific conditions.”

The wall panels on this project were a top priority. “The specialty wall panel systems are so architecturally significant,” he says. “We kind of live and breathe them. We understand them. We’ve come across many, many challenges along the way on other jobs, so when we run into a new challenge, we just roll up our sleeves, get it figured out, design it with all of the people involved, and get going with it.”

Graham credits the Dallas-based builder and the Dallas-based architecture firm, JHP, for spearheading the successful project. “It’s nice when you have a team you’ve worked with and everyone understands what needs to be done to satisfy the client’s desires,” he says.

TEAM

Architect: JHP, Dallas, Texas, www.jhparch.com
Roofing Contractor: StazOn Roofing Inc., Dallas, Texas, www.stazonroof.com

MATERIALS

TPO: EverGuard 60-mil white TPO, GAF, www.GAF.com
Asphalt Laminate Shingles: Timberline Dimensional Shingle in Weathered Wood, GAF
Metal Roof and Wall Panels: PAC-CLAD 24-gauge aluminum in Zinc and Weathered Steel, Petersen, www.Pac-Clad.com
Building Wrap: Vycor enV-S, Grace, www.gcpat.com

Communication Is Crucial When You’re Working on Top of the Village Hall

Lincolnshire Village Hall houses city offices and a police station. The structure’s roof and gutter systems were recently replaced by All American Exterior Solutions. Photos: DaVinci Roofscapes

The Lincolnshire Village Hall, located in Lincolnshire, Illinois, houses city departments and the offices of elected officials, as well as the Lincolnshire Police Station. When its natural cedar shake roof and inlaid gutter system began to fail, city officials looked for a solution that would provide the desired aesthetics but last longer and require less maintenance.

Dale Pole of All American Exterior Solutions, a full-service union roofing contractor headquartered in Lake Zurich, Illinois, thought he had the answer. Pole, a 32-year industry veteran who is now the company’s vice president of operations, dropped off samples of a synthetic shake roofing tile manufactured by DaVinci Roofscapes and asked if city officials wanted to give it a try.

All American was awarded the job in 2016. The scope of work consisted of a complete re-roof of the complex, including the steep-slope roof system on the hall and tower. The project also included five sections of flat roofing and replacement of the copper gutter system. The job was complex, but All American was up to the challenge. The company worked in conjunction with Illinois Roof Consulting Associates, located in McHenry, Illinois.

The Steep-Slope System

The building’s signature feature is the observatory tower over the main entrance, which extends approximately 45 feet in the air. The main roof features a pitch change at the rear of the building, where the roof goes from 4:12 to 12:12. All

The complex is located right next to a large pond and bordered by mature trees, so the jobsite limited access to sections of the roof. Photos: DaVinci Roofscapes

American installed approximately 23,000 square feet of the DaVinci product, Bellaforté Shake in Tahoe, a blend of four colors. The company also fabricated the new gutter system out of 20-ounce lead-coated copper with soldered seams. Approximately 600 feet of new gutters were installed.

Work began in late spring, and the 23-year-old existing roof was torn off in sections. GAF Weather Watch Water & Ice Shield was applied as a leak barrier, followed by Proof Synthetic Underlayment from ABC Supply. “We couldn’t install the tiles until the inlaid gutter was in place, so we used a synthetic underlayment to keep everything watertight during the tear-off process,” says Pole.

Gutters were installed in an 8-inch-by-8-inch trough. “There was a course or two of the DaVinci, and then the inlaid gutters were set into the roof, and the roof starts again,” notes Pole. “The trough area was also layered with ice and water shield before the copper gutters were put in.”

Transitions and flashings were also made of copper. “Everything on this job was 20-ounce lead-coated copper,” notes Pole. “All of the valleys, transition flashing, and the gutters were all lead-coated copper.”

The DaVinci synthetic shake tiles were easy to install, according to Pole. “They are nailed in place,” he says. “You can use stainless steel nails or hot-dip galvanized nails. In this case, we used 1-1/2-inch stainless steel ring shank nails.”

Low-Slope Areas

The low-slope roofs were covered with a GAF two-ply modified bitumen system. Michael McCory, project manager, headed up the crews on the five low-slope sections, which totaled approximately 2,700 square feet.

The observatory tower over the main entrance features a walk-out area with a modified bitumen roof system. Photos: DaVinci Roofscapes

The low-slope sections had different substrates. Two balconies had concrete decks, while two canopies and an area over the garage had wooden decks. Some of the flat roofs had paver systems, which had to be removed and replaced after the new system was installed.

Half-inch DensDeck Prime cover board from Georgia-Pacific was installed over the wood and concrete decks. The GAF mod bit system consisted of a Ruberoid 20 base sheet and Ruberoid Granular FR cap sheet in white. “It was applied in a cold-process adhesive,” says McCory. “No torches were used. A manufacturer’s inspection was part of the process for a 20-year warranty.”

The upper level of the tower features a small walk-out balcony. “That was probably the most difficult area,” notes McCory. “It was covered with pavers and difficult to reach. We had to remove the pavers and store them in the stairwell during the installation.”

A Challenging Jobsite

Logistics at the jobsite posed a few problems. “The hardest part was the observatory tower by the front entry,” Pole recalls, noting an 80-foot man lift was used to remove the existing cedar and install the synthetic shake. “On the tower, it was all lift work. For other parts of the project, workers on both the steep-slope and the low-slope portions of the roof were tied off at all times.”

Crews installed 23,000 square feet of Bellaforte Shake by DaVinci Roofscapes on the building’s main roof. Photos: DaVinci Roofscapes

The building is bordered by mature trees and a large pond, limiting roof access. “On the west side of the structure, the pond comes right up against the building,” Pole says. “We had to use a lift that could stretch over that pond to get that end of the roof.”

An Equipter mechanized debris hauler was used to get around narrow grassy areas near the building. “We used an Equipter, which is like a gas-powered, mobile dumpster, to drive around the building and enter the courtyard for our debris,” Pole says. “We have two of those pieces of equipment, which we use on a lot of our jobs to get the shingles out. They don’t damage lawns and help protect the landscaping.”

The building was occupied during the installation, so care had to be taken to ensure business was not disrupted and passers-by would be safe. “The village offices were open for business while we were working, and the police station was open as well,” notes McCory. “The tower and front entryway had to be completed on the weekend, as that was the only walkway for the public to get in.”

The police station had several doors, so crews had to coordinate with officers while replacing the roof on that section and let them know where they were setting up the crane. The courtyard area was also restricted at times.

“We obviously had to keep everything neat and organized and make sure we cleaned up every day to make sure nothing would bother the people working in the building and the residents who came in to the village hall to get permits or whatever the case may be,” McCory says. “You don’t want police cars getting flat tires.”

Communication is the key to meeting customers’ needs, especially with an occupied building. “Whoever the building owner is, I give him my cell number and make sure I have his,” Pole notes. “I try to stay in contact with them and let them know if anything is changing. I ask them if they have any questions or issues, or if their schedule is changing. On this project, they said it was like we were never even there, and that’s what we like to hear.”

Feedback from the city has been positive, according to Pole. “They are very happy with it,” he says. “The system has the look they wanted. It looks like shake, they had a lot of colors to choose from, and they won’t have the maintenance issues that they did with the cedar. And it will last a lot longer. They will save a whole roof replacement phase in the life of the DaVinci product.”

Pole believes his company’s diverse portfolio gives it an edge. “We’re one of very few union companies that have their own shinglers, flat roofing crews, and sheet metal workers in house. We also do waterproofing, metal wall panels and insulation,” he says.

“This project shows our strength — we can do it all.”

TEAM

Roofing Contractor: All American Exterior Solutions, Lake Zurich, Illinois, www.aaexs.com
Roof Consultant: Illinois Roof Consulting Associates, McHenry, Illinois, www.irca.com

MATERIALS

Steep-Slope Roof System
Synthetic Shake: Bellaforté Shake in Tahoe, DaVinci Roofscapes, www.DaVinciRoofscapes.com
Underlayment: Proof Synthetic Underlayment, ABC Supply Co. Inc., www.ABCsupply.com
Leak Barrier: Weather Watch Water & Ice Shield, GAF, www.GAF.com

Low-Slope Roof System
Modified Bitumen Base Sheet: Ruberoid 20, GAF
Modified Bitumen Cap Sheet: Ruberoid Granular FR, GAF
Cover Board: DensDeck Prime, Georgia-Pacific, www.DensDeck.com