Horsepower Has a New Meaning on Historic Roofing Project

Mackinac Island’s historic Chippewa Hotel was built in 1902. Its existing 13,000 square-foot roof was covered with a PVC roof system manufactured by IB Roof. Photos: IB Roof

Mackinac Island, Michigan, is a community that takes you back to the older, golden days of the past. There are no vehicles allowed on the island so visitors and residents must use horse-drawn carriages, walk or ride bicycles to get where they want to go. The only access to the island is via a ferry and that shuts down in the winter when ice forms in the channel.

With no vehicles and limited access to the island, imagine how challenging it would be to re-roof one of the island’s waterfront hotels — not to mention doing it as winter was right around the corner. That is the challenge that Traverse City, Michigan-based Bloxsom Roofing took on when they were hired to re-roof the Chippewa Hotel.

The historic hotel was built in 1902 and had several renovations over the years. Its existing 13,000 square-foot EPDM roof was failing, and the owners called Craig Bloxsom at Bloxsom Roofing for assistance. “We received a call in the fall of 2018 asking us to look at the project, but it was too late in the year and we didn’t have resources available to take on the work,” explains Bloxsom. “They called back after the first of the year because they still had not had their roof looked at and they wanted a price for re-roofing it.”

It was mid-March when Bloxsom visited the island. With ferry service unavailable due to ice, he had to take a small plane to get there. He was met at the airport by a horse and carriage that took him to the hotel.

No motorized vehicles are allowed on the island, so materials were transported by ferry and delivered to the jobsite using a team of horses.

His first impression when he saw the jobsite was not good. He noted that AT&T had two transmission towers that were non-penetrating, but each took up a 12-foot-by-12-foot area and had a large trunk line running across the roof between the towers. There were also two very large HVAC units along with two shed-like structures in the center of the roof that each had a 10-foot-by-10-foot footprint. This left Bloxsom wondering how they were going to get underneath the structures. “You couldn’t go more than three or four feet in any direction without there being some penetration,” he says.

Beyond the penetration challenges, Bloxsom was worried about logistics. The roof was 50 feet high, and with no vehicles allowed on the island and restrictions on other equipment, he wondered how he would be able to get the materials and equipment onto the roof.

After inspecting the existing EPDM membrane that was fully adhered over cover board, Bloxsom determined that he would be able to leave it in place, eliminating the challenge of removing the old roof and getting it off the island. Wanting to make sure that the new roof would provide strong protection from the elements and from all of the inevitable roof traffic, Bloxsom recommended an IB Roof 80-mil PVC Fleeceback system that would be mechanically attached over the existing roof. Because the roof was vented, with open air space underneath, there was no need for insulation.

Bloxsom said that in addition to IB Roof’s strong track record of performance, another reason he thought that the IB Roof PVC membrane was more ideal for the job is because it comes in 6-foot-wide rolls. “Most manufacturers have 10 or 12-foot rolls and between having to lift the rolls to the roof height and all the penetrations on the roof, the six-foot rolls would be much easier for my crew to work with,” explains Bloxsom.

Numerous penetrations and multiple HVAC units made the roof installation a challenge.

The owner liked the proposal and hired Bloxsom Roofing to perform the work. With work set to begin in November, Bloxsom began the challenge of figuring out the logistics of the project. The property owner was able to find an apartment for the crew that was located just across the street. “It was kind of like a bunkhouse for our guys,” Bloxsom notes. “It had a kitchen for them to make food since most of the restaurants on the island were closed for the season. I became a shopper, making weekly trips to the island to deliver food and supplies for them.”

Now that the crew had quarters, Bloxsom needed to worry about how to get the equipment and materials to the island and up onto the roof. He found a company that was dedicated to getting freight over to the island and they were able to ship the job trailer to the island and leave it parked at their dock. The membrane and job materials were transported to the hotel by a team of horses.

The property owner had a Skytrak lift that would go as high as 80 feet, so crews were able to use it for much of the roof loading, but the lift wouldn’t be able to handle the weight of the membrane rolls and the generator. Fortunately, there was one crane on the island, and they were able to arrange to use it to get the membrane and the generator loaded onto the roof.

Once the job began it was not all smooth sailing. The crews discovered that someone had cut a sort of trench into the roof to direct water at either end where two large scuppers were located. “Every direction you turned there seemed to be a challenge,” says Bloxsom. “The trenches were 3 to 4 feet deep, 10 inches wide and about 12 feet long. We ended up removing the scuppers and installing roof drains.”

Getting underneath the HVAC units and shed-like structures was challenging for the crew as well. “We found that the HVAC units had roof curbs, so we were able to drill through the curbs and raise the units using floor jacks,” explains Bloxsom.

Cold weather comes early in northern Michigan and there were a few days of sub-zero temperatures not to mention the 10-inches of snow that fell the week before they were set to finish. Fortunately, the crews had installed a good portion of the roof before the snow and were able to shovel the snow over to the finished parts in order to complete the installation.

The Chippewa Hotel is now watertight, with a brand-new roof backed by a 15-year IB Roof Total System Warranty.

TEAM

Roofing Contractor: Bloxsom Roofing, Traverse City, Michigan, www.bloxsomroofing.com

MATERIALS

Low-Slope Roof System: 80-mil PVC Fleeceback, IB Roof, www.IBroof.com

Complex Metal Roof Replacement Becomes Award-Winning Project

The main roof on the historic Dilley-Tinnin home was made up of multiple roof planes and featured an internal gutter. Photos: Texas Traditions Roofing

Located just outside of Austin in Georgetown, Texas, the historic Dilley-Tinnin home dates back to 1879. When it was struck by lightning, the main roof was damaged beyond repair. The original soldered, flat panel roof would have to be removed and replaced as part of a restoration project that posed numerous challenges.

The roof was made up of some 20 roof planes and included an internal gutter system, numerous penetrations, and multiple low-slope transitions. The new metal roof would have to be watertight and durable — and meet strict guidelines for historical accuracy.

Crews from nearby Texas Traditions Roofing were up to the challenge. They removed the damaged sections of the existing roof and installed a striking red standing seam metal roof manufactured by Sheffield Metals.

Michael Pickel, vice president of Texas Traditions Roofing, was called in to assess the damage. The original roof had a standing seam look to it in some sections, but it was comprised of metal panels that were soldered together. “It was metal 100 percent, from the fascia, to the gutter, to the flat portion, all soldered together into one piece,” he notes.

Crews from Texas Traditions Roofing removed the damaged sections of the existing roof and installed a red standing seam roof manufactured by Sheffield Metals.

The entire main roof area would have to be replaced, while the gray metal roof system on one wing was left in place. The main roof was comprised of multiple roof areas with slopes ranging from completely flat to pitches of 3:12 and 4:12. “It really wasn’t that steep, and that’s what caused us to recommend the double-lock panels,” Pickel says. “Given all of the soffits and all of the transitions, the slope required us to use a double lock.”

The Texas Traditions team worked for eight months with the local historical committee to ensure that the new roof would meet its guidelines. The committee approved the 2.0 Mechanical Standing Seam roof manufactured by Sheffield Metals, and the roof restoration work began.

The metal panels of the original roof were removed, along with most of the internal gutter. “The home was leaking pretty bad,” Pickel recalls. “There was some significant damage to the integral gutter, and we had to rebuild at least 80 percent of it. It was flat, and we added slope to it. It was a beast. We tore the whole thing off and came in with all manufacturer approved products: high-temp synthetic underlayment, high-temp ice and water, and the metal panels and butyl sealant.”

The existing roof was damaged by lightning. The soldered, flat panel roof had to be removed and replaced.

Most of the deck was in good shape, but the fascia needed extensive repairs. Extreme care had to be taken to protect the custom carpentry just below the eaves. “It was a crazy custom fascia,” Pickel notes. “We’ve never seen anything like it before.”

After the internal gutter was rebuilt, it was lined with a 60-mil TPO membrane from GAF. “We did a metal fascia, and it was also lined with TPO. It ran about 18 inches up behind the field panels to give it some added security. It was also lined with ice and water shield.”

The metal panels were roll-formed on the site. “Due to all the different lengths, we took measurements, rolled them on site, and applied them one at a time,” Pickel explains. “All of the trim and accessories were manufactured in our metal shop and brought to the site.”

Panels were lifted into place with a rope-and-pulley system and installed over Viking Armor synthetic underlayment and GAF StormGuard leak barrier. The re-roofed area was approximately 2,500 square feet, but the project was a labor-intensive puzzle. “It was a small project, but it was really cut up,” Pickel says.

Crew members were tied off 100 percent of the time at the eave and while installing the metal panels. “The nice part was it wasn’t too steep, and the lip of the integral gutter added another layer of safety as well,” Pickel explains. “From a safety standpoint, it was pretty basic; the steepest section was 4:12, and a lot of the work was done on the flat area.”

In the flat area, crickets were used provide adequate slope beneath the metal panels. The transitions made for some tricky details. “When you hit the low slope on metal — and that’s really 2:12 or less — you start to be more concerned about making sure you’re doing everything you can to get that water off that roof,” Pickel says. “If the water moves slowly, you have to do all you can to make sure that roof is fully sealed and ensure it just won’t leak.”

Crews tackled the challenges one at a time. “Just like any project, once you start to move on it, it gets a little bit easier,” Pickel says. “We learned a lot as we progressed. Each section made the next section a little bit easier.”

Texas Traditions submitted the project to Metal Roofing Alliance (MRA) for its Best Residential Metal Roofing Project competition, and MRA selected Texas Traditions Roofing and Sheffield Metals as the first-quarter winners in the category.

“When we got the news, we were just ecstatic,” Pickel says. “I think roofers are very proud of the work they do, and to get that recognition is fun and exciting. It also gets the team fired up.”

Pickel credits his company’s success to a simple formula: quality craftsmanship by talented and experienced crews. “One of our owners has been in construction for 40-plus years,” he says, referring to his father, Mike Pickel. “He handled multi-million-dollar commercial projects for a very large general contractor. His experience and ability to manage our jobs, educate our crews, and educate our superintendents helps out gain knowledge beyond the roof. There’s more to it than just the roof, and being mindful of the entire building is a huge advantage.”

For more information about how to enter MRA’s “Best Metal Roofing” competition for the trades, visit www.metalroofing.com.

TEAM

Roofing Contractor: Texas Traditions Roofing, Georgetown, Texas, www.texastraditionsroofing.com

MATERIALS

Metal Roof: 2-inch mechanical lock panels in Cardinal Red, Sheffield Metals, www.sheffieldmetals.com

Underlayment: Viking Armor synthetic underlayment, VB Synthetics, www.vbsynthetics.com

Leak Barrier: GAF StormGuard, GAF, www.gaf.com

The Calcaire House Meets Strict Energy Codes — and Does it in Style

The residential compound is made up of five interconnected buildings and features both gabled standing seam metal roofs and low-slope TPO roofs. Photos: S-5!

The Calcaire House is a 15,000-square-foot modern Colorado single-family residential compound consisting of five interconnected buildings. Floor-to-ceiling glass connects the interior space to the exterior landscape, offering spectacular views of the Boulder Flatirons. A combination of exposed timber, stone and steel structural design elements, and exposed custom roof trusses complement the gabled standing seam metal roof.

Boulder Roofing Company and The Solar Revolution were charged with installing a metal roof and solar array with more than 60 kilowatts of solar dispersed over multiple rooftops. Boulder Roofing installed both standing seam metal and TPO roof systems on the project. Crews installed approximately 12,000 square feet of 14-inch, 24-gauge panels from Drexel Metals in traditional black over Titanium PSU30 high-temp peel and stick underlayment.

They also installed 3,000 square feet of 60-mil Versico TPO over low-slope areas. The TPO was adhered to quarter-inch DensDeck Prime over tapered EPS insulation. Boulder Roofing fabricated and installed custom flashings and coping, and also installed an S-5! snow-guard system incorporating the S-5! ColorGard bars, S-5-S Mini clamps, SnoClip IIs, and VersaClips.

The Energy Challenge

The city of Boulder has strict energy codes in place and requires all new construction to meet a certain level of efficiency. The requirements are based on the square footage of the home and are more stringent on larger homes — the larger the home, the more efficient it needs to be. The goal is to have a net-zero home, not taking energy from the grid, and the only way for a larger home to achieve this is with solar. A modest home or small addition might only require about 2 kilowatts. A large home might require 20-30 kilowatts.

The most optimal rooftops for solar were also the most visually prominent, and the homeowner was concerned about aesthetics. These concerns were alleviated after seeing a small-scale mock-up of the S-5! PVKIT 2.0 solution combined with an all-black solar module.

In addition, the area is considered a high-wind area and would require a study to account for windspeeds, as the solar installers could only rely on the roof itself and its attachment to the wood sheeting when attaching solar panels using S-5!’s zero-penetration system.

Another difficulty was finding a viable path to route the energy created by the solar panels back to the point of connection with the home’s distribution. The Solar Revolution worked with the builder and the architect, and analyzed photos and design plans to find ways to conceal the conduits. They ultimately found a viable path that was aesthetically pleasing, code compliant and cost-effective.

The Solution

The Solar Revolution installers utilized S-5!’s PVKIT 2.0 to build the solar array. The installation team started at ground level prepping S-5! PVKIT MidGrabs and EdgeGrabs. Another team member prepared the solar modules by installing the power optimizers and managing the various wires. By completing this work on the ground, the roof crew could focus on setting modules, and it minimized their time in harnesses on a steep metal roof. The solar installers prefer to install modules starting with the bottom row and working up. Extra care is taken when aligning the first row. This precision allows for subsequent rows to drop into place on the S-5! PVKIT MidGrabs.

The Solar Revolution installed a solar array that provides more than 60 kilowatts of power.

“The Solar Revolution has been utilizing the S-5! PVKIT 2.0 solution since it first hit the market,” says Doug Claxton, CEO of The Solar Revolution. “Hands down, it is the best solar mounting solution for metal roofing of any description. At first, we were a little worried about wire management and installing in landscape, but those worries were overcome with our first installation. It’s a piece of cake.”

Long-Term Outlook

With the S-5! PVKIT 2.0, the Calcaire House was able to meet the city code requirements for solar and establish itself as an energy-efficient, net-zero home. Because the PVKIT comes in black, it matched the roof nicely, pulling together all of the design elements in an aesthetically pleasing, cost-effective manner — saving the customer time and money on installation and materials.

TEAM

Architect: Surround Architecture, Boulder, Colorado, www.surroundarchitecture.com

General Contractor: Harrington Stanko Construction, Niwot, Colorado, www.harringtonstanko.com

Engineer: Anthem Structural Engineers, Boulder, Colorado, www.anthemstructural.com

Roofing Contractor: Boulder Roofing Company, Boulder, Colorado, www.boulderroof.com

Solar Installer: The Solar Revolution, Boulder, Colorado, www.thesolarrevolution.com

MATERIALS

Metal Roof: 175SS 14-inch, 24 gauge panels, Drexel Metals, www.drexmet.com

Underlayment: Titanium PSU30, Owens Corning, www.owenscorning.com

TPO Roof: 60-mil Grey TPO, Versico, www.versico.com

Cover Board: DensDeck Prime, Georgia-Pacific, www.buildgp.com

Solar Attachment: S-5! PVKIT 2.0 in black with S-5-S Mini Clamps, www.S-5.com

Snow Guards: S-5! ColorGard, S-5-S Mini Clamps, SnowClipIIs and VersaClips

Won Over by Metal Roofing

A finished Matterhorn Tile application on an Oklahoma City-area home.
Photos: CertainTeed

Scott McCollum, owner of McRoof Residential and Commercial Roofing, has been in the contracting business for half a century. Since 2007, his Edmond, Oklahoma-based roofing business has concentrated on wind and impact-resistant asphalt products — the kind needed for homes often in the path of tornados, hailstorms and other wind events common to Oklahoma and Northern Texas.

“We’re right in the middle of the hail belt and tornado alley, so people are extremely concerned about hail and wind,” says McCollum. “Those are really big drivers that make people willing to spend more on a roof that is going to give them better performance.”

In 2019, McCollum introduced CertainTeed’s Matterhorn Metal Roofing into his product offering. The lightweight, steel panel roofing system offers top-tier wind and impact resistance, with bold colors and designs that emulate popular styles like shake, slate, and clay tile.

McCollum said most of his customers are homeowners and business owners making insurance claims due to severe hail and storm-related roof damage. He often recommends higher-end and SBS-modified asphalt products, but began offering metal roofing due to a surge of consumer interest. After experimenting with a few metal systems, McCollum settled on Matterhorn from CertainTeed for its looks, solar-reflective color options and ease of installation.

“We really believe it’s the most beautiful metal roofing product on the market,” says McCollum. “We’ve always been a value-added contractor, so this is a good fit for us.”

Overcoming Contractor Concerns

According to McCollum, customers typically come to McRoof because they are frustrated with typical products after several roof repairs or replacements following storms. “Some have had to replace their asphalt roof every five to seven years, so we’ve always recommended higher-end products,” notes McCollum. “I’ve always understood the benefits of metal roofing when it is installed correctly, but I was concerned about introducing it into our product line with our available labor resources. What was the learning curve, and what does it take to get the job done … those were the questions I had.”

Since its inception, McRoof has relied exclusively on CertainTeed for its asphalt products. After a chance meeting with a CertainTeed Matterhorn metal roofing field representative, McCollum decided to give the product a try.

“Most of the concerns I had went away after the first one or two installations,” McCollum says. “Matterhorn is a well-thought-out product and the way it fastens and goes together is seamless. It takes a little more time to get drip edge and hips and ridges done, but once the deck is prepared, the installation of the field tile goes very quickly.”

McCollum said that on the first couple of Matterhorn roofing installations, CertainTeed sent field representatives to the project site who worked alongside McRoof installers to help them avoid any costly or time-consuming installation errors.

“Some contractors are worried about getting into metal roofing, but the monetary investment for the hand tools you need is next to nothing, and the learning curve is very low,” says McCollum. “With a metal nibbler, some snips, a crimper and a handbrake, you’re good to go. The additional revenue basically doubles the size of my company.”

Making the Sale

McCollum says that in storm-prone Oklahoma and Texas, most of his customers are open to the idea of metal roofing, which is known for its durability and longevity. Most metal roofs have a useful lifespan of more than 50 years, which is music to the ears of many homeowners living in the hail belt. He says it’s important to establish the benefits with customers and to explain the advantages of going with a longer-lasting product on their “forever home.”

“People know that metal roofing is a little more expensive than asphalt,” said McCollum. “However, customers are looking for impact, fire and wind resistance, as well as solar reflectivity. I’ve had people tell me they’ve wanted a metal roof for years, but they don’t want it to look like a barn. When you’re able to actually show customers the samples, their eyes light up.

“Clay tile is very popular in the Southwest and the Matterhorn is especially spot on,” McCollum continued. “I grew up in New Mexico surrounded by stucco homes with tile roofs and you could put a Matterhorn Tile roof in the middle of 10 clay tile roofs and you would not be able to tell the difference. It’s that good, so we think there’s a huge potential market for it with architects and specifiers.”

McCollum says contractors should consider metal roofing specialization a long-term investment. He suggested becoming a credentialed installer in order to demonstrate expertise and be able to offer better installation warranties.

“When I was looking at metal roofing, I wasn’t looking at it to make a lot of money right away,” says McCollum. “We were concerned about learning how to do it correctly as opposed to squeezing money out of the first couple of jobs. My best advice would be to find a mentor and do some training. It’s money well spent.”

TEAM

Roofing Contractor: McRoof Residential and Commercial Roofing, Edmond, Oklahoma, https://www.mcroofrx.com

MATERIALS

Metal Roof System: Matterhorn Tile, CertainTeed, www.certainteed.com/metal-roofing

Installing Tubular Skylights on Cement and Clay Tile Roofs

Elite Solar Systems installed six tubular skylights and solar-powered attic fans, incorporating them into the existing tile roof of this 3,900-square-foot Gilbert home. Photos: Elite Solar Systems

Installing tubular skylights, or solar tubes, can add a profit niche for any roofing company and provide a lifestyle enhancement for existing and new clients.

“Tubular skylights allow natural light in to brighten rooms and offices during the day without the need for an electrical light source,” explains Jovane Estrada, general manager for Elite Solar Lighting & Fans, based in Chandler, Arizona, southeast of Phoenix. “They can be retrofitted into any existing roof system and placed where windows or traditional skylights are not options.”

In the desert Southwest, cement or clay tiles on pitched rooftops are a popular choice by owners of upscale homes. Recently, Estrada’s team installed six tubular skylights and solar-powered attic fans on a 3,900-square-foot two-story home built in 2009 with cement tiles in Gilbert, Arizona.

In 2001, the company began offering high-quality residential and commercial tubular skylights, solar-powered attic fans and garage exhaust fans. The parent manufacturing company, Southwest Metal Spinning, was founded 26 years ago by Estrada’s father, Saul, and brother, Juan. The components for the Elite product are made in the same location.

Typical tubular skylight components include a high-impact acrylic dome, which locks into a ring on the 1100-O aluminum flashing; this seals to a flat or pitched rooftop, protecting against rain and cracking. Beneath this, an acrylic diffusing lens connects to highly reflective anodized tubing leading to the ceiling, where it fits into a three-glazed polycarbonate diffuser.

For the Gilbert home, Elite installed a 10-inch-diameter tubular skylight with a bathroom exhaust fan kit and light kit; a 10-inch-diameter tubular skylight through the garage into a downstairs bathroom where the skylight was installed on a wall; four 13-inch-diamter tubular skylights with synchronized dimmers, which open and close the solar lights at the same time and position; two solar-powered attic fans; and a solar-powered garage exhaust fan.

“Experienced professionals can install a tubular skylight with any roof penetration,” Estrada says. “If they can cut and seal roof flashing on the tile roof, they should know or learn how to install the tubular skylight fairly easily, and your clients can enjoy new light and the peace of mind knowing the job has been done right.”

Cement Tile Challenges

The tools required for a cement or clay tile installation are minimal: safety googles; gloves; stud finder; measuring tape; pencil; drill gun; ladder; reciprocating saw to cut wood deck; grinder to cut roof tiles; caulk gun for sealant; drywall saw; tin snips; utility knife; and plumb bob/laser.

Of course, installing tubular skylights through cement tiles requires following the basic steps for any roof breach.

To avoid damage to clay tiles, unless a roofer has a great deal of experience walking on them, Estrada recommends that the tiles be removed from walk areas on the roof up to where the tubular skylight will be installed.

“Make sure the install is possible — and sometimes it isn’t, at least exactly where the client wants it — and have the appropriate tools and materials available,” Estrada says.

Next, mark where the tubular skylight is to be placed and check in the attic or crawl space for plumbing pipes and vents, wires, trusses, HVAC heat pumps and ductwork, water pipes and roof valleys that might be obstructive. “If there is an obstacle, the challenge is determining if using tubular skylight adjustable elbows will allow the install to be completed,” he says.

With the attic inspection and cuts done, an aluminum tile skirt and pitched flashing must be installed properly to the deck. “Most roofers do not use a tile skirt for tile roofs, and later a leak can damage the paper underneath the tiles,” Estrada says. He recommends applying a premium flexible sealant (supplied) to the flashing.

In this home, the central challenge was installing the tubular skylight on the roof through and into the first-floor bathroom, without disturbing the second floor just above it. “We knew we had to go through the side wall of the bathroom, but we had to make sure we had the room in the attic and inside the adjacent garage to install the tube on the sidewall,” he explains.

To do this, the 90-degree adjustable elbows were needed to be able to make the turn from having the tube travel straight down into the inside of the garage and then shift direction into the bathroom, Estrada says.

“This kind of installation requires more effort and time,” Estrada says, “but the result is that a lower level, even a basement, can be enhanced with more natural light.”

All Ups, No Downs, for Roofers, Clients

For the roofer and the homeowner, the best time to install a tubular skylight (other than at construction) is during a roof replacement or repair. The attic space and roof are open and accessible and can be sealed along with the new roof or repair. But as this case study shows, most retrofits can be easily completed, too.

“It’s an extra income stream and an incentive for customers to choose your company,” Estrada says. For example, one of Elite’s roofer clients offers a free 10-inch tubular skylight with each signed re-roofing contract.

With these, home- and business-owners light up their homes, garages, offices, hallways, bathrooms and warehouses. And, tubular skylights also offer lifestyle benefits for pets, plants and people, Estrada says. “They’ve been reported to improve a person’s mood, and the owner of this home in Gilbert told us they’ve simply changed his life.”

About the author: David M. Brown has been writing books and articles for newspapers, magazines, ezines, websites and businesses for many years. A graduate of LaSalle University and Temple University in native Philadelphia, Pennsylvania, he is the father of two grown children, Shaun and Sheena, who live near him in the Phoenix area.

TEAM

Tubular Skylight Installer: Elite Solar Systems, Chandler, Arizona, www.elitesolarsystems.com

MATERIALS

Tubular Skylights: 10-inch Elite Tubular Skylight, 13-inch Elite Tubular Skylight, Elite Solar Systems

Attic Fans: 20-Watt Elite Solar Attic Fan

Tips for Tubular Skylights

Once the vertical pitched flashing is sealed and fastened properly on the roof deck, place the aluminum tile flashing over the pitched flashing, with the EPDM rubber facing down toward flashing. Fold the sides of the aluminum tile flashing and make sure flashing goes over the bottom tiles.

1. Follow the step-by-step instruction manual, supplied with the tubular skylight. Call the manufacturer and ask questions, if necessary.

2. Use all of the parts included with the tubular skylight kit. “Typically, when a part is left out, it is because the installer or roofer does not know its function,” Estrada says. “Leaving out a part can cause condensation issues, dust or bugs to enter the unit, a rainbow (distracting prism) effect on the interior of the home or other issues down the line.”

3. Quality and safety are paramount: Tested and certified products ensure your clients that the units will last through the harshest weather. Check products for certification by the International Code Council (ICC). Secondly, quality products offer UV-protection plastic, which inhibits fading of interiors. And, for installers, find out if the tubular skylights adhere to OSHA fall-protection standards.

The roof install is complete, with the tiles back in place. Notice that you can see the aluminum tile flashing toward the bottom of the tiles. Both the flashing and the aluminum tile flashing can be painted to blend in with roof.

4. For condensation control, the skylight must breathe, so don’t place sealant between the dome assembly and the roof flashing. This will cause condensation buildup.

5. For condensation, dust and bug issues, seal any gaps between the ceiling kit and the light tube as well as the light tube and the flashing with tape or spray-foam insulation, following the manufacturer’s recommendations. 

6. Offer no-leak guarantees to fully back your work for your customers. As a respected roofing company, you offer warrantied materials and installation. Look for that, too, in the tubular skylights you install.

Re-Roofing a Frank Lloyd Wright Home

The Thomas P. Hardy House in Racine, Wisconsin, was designed and built in 1905 by Frank Lloyd Wright. Photos: DaVinci Roofscapes

Frank Lloyd Wright. Just the name brings to mind images of beautiful homes. So, when the team at Allrite Home & Remodeling had the opportunity to work on one of Wright’s creations, they jumped at the chance. A year later, the newly-added DaVinci Single-Width Shake roof brought the team industry recognition along with praise from Frank Lloyd Wright enthusiasts.

The home, on the shore of Lake Michigan, is located in Racine, Wisconsin. It was designed and built in 1905 by Frank Lloyd Wright for attorney Thomas P. Hardy. The stucco finished front, intricately detailed windows and breathtaking waterfront views make this a home like no other in the neighborhood.

Listed on the National Register of Historic Places in Wisconsin, the Thomas P. Hardy House has changed hands seven times. In 2012, the then-homeowner began working to restore the home to its former beauty.

The exterior was repainted to the original terracotta color. The foundation was jacked up and rotting beams were replaced. And, original light fixtures and pocket doors were all restored. As the restoration progressed, Allrite Home & Remodeling was brought in by the home’s newest owner to tackle the roof.

Selecting the Right Shake Roof

“The homeowner had three very important priorities for this historic renovation project,” says Randy Miller, owner of Allrite Home & Remodeling. “First, they wanted cedar shake, just as Frank Lloyd Wright had intended for the roof. However, they wanted to take advantage of modern advances in materials. Second, they wanted to be environmentally responsible. And third, they wanted the roof selection to please Frank Lloyd Wright loyalists.”

Many years prior, previous owners had asphalt roofing installed on the home, which was not consistent with Frank Lloyd Wright’s style. After reviewing a variety of products, the current owners decided on a composite shingle that simulates a cedar shake roof.

Single-Width Shake from DaVinci Roofscapes in the natural Aged Cedar color was chosen to restore the original appearance to the home’s exterior.

“The DaVinci product has the right quality, texture, color and warranty that the owners wanted,” says Miller. “The Single-Width Shake in the natural Aged Cedar coloring brought back the original appearance to the home exterior. As an added bonus, the composite shake shingle has a longer lifespan and will require far less maintenance.”

Soon after the team started removing the old roof, they noticed significant fire damage to the rafters above the kitchen area. Apparently a fire in the early 1960s extensively damaged the inner structure of the roof.

“The current owners had no idea so much harm had occurred,” says Miller. “We proceeded to replace the damaged wood. That was important so the home will be structurally sound and able to support the new roof.”

According to Miller, safety was also a concern. The home is located on a steep bluff overlooking Lake Michigan. High winds were a challenge as the team worked to keep materials, tools and technicians secure.

Another challenge was the location of the home on a busy road. There was also a walled-in yard. This meant there was not a good staging location for materials or a dumpster. They were able to squeeze a dumpster onto the property, but neither the placement nor the access was ideal.

Finishing Touches

After the installation of the composite shake roofing came the finishing touch: copper accents. The area around the chimney had previously been plain brown flashing. It was decided to update it with copper flashing that will continue to add character to the home as it ages and patinas.

“Installing the copper without it rippling required our expert technicians to be extremely precise as they worked,” says Miller. “Then there was the added pressure of knowing that every step of this project was being scrutinized.”

Copper accents were added, including copper flashing around the chimney.

“There are Frank Lloyd Wright fans and enthusiasts both online and in our community who watched our progress closely,” Miller continues. “They wanted to make sure every step of the way that we honored the original design of the home.”

For their successful efforts, the team at Allrite Home & Remodeling won an award in the 2019 National Association of the Remodeling Industry (NARI) Milwaukee Remodeler of the Year Awards competition. The home received a Silver Award in the category of “Residential Historical Renovation/Restoration.”

“Our company has installed many DaVinci composite roofs during the past 15 years,” says Miller. “We’re proud of all of them. However, this project was a true labor of love. We’ve now added our mark to a beloved historical home in our community. Our entire team takes great satisfaction in knowing we were able to help bring a longer life to this Frank Lloyd Wright home.”

TEAM

Roofing Contractor: Allrite Home & Remodeling, Milwaukee, Wisconsin, https://allriteremodeling.com

MATERIALS

Composite Shingles: Single-Width Shake, DaVinci Roofscapes, www.davinciroofscapes.com

SPF System Solves Problems for Arizona Homeowners

Overson Roofing specified a spray polyurethane foam re-roof for this Scottsdale residence to eliminate ponding issues and reduce energy costs. Photos: Overson Roofing LLC

Pat Overson has been running roofing companies since 1982. He currently co-owns Overson Roofing LLC in Mesa, Arizona, a company he founded along with his son Brett in 2005. Approximately 85 percent of the company’s work is residential, most of it re-roofing. A large chunk of that work — Overson estimates 20 percent — involves spray polyurethane foam (SPF), which is common on houses in Arizona.

“With the heat we have out here, it really helps insulate your home as well as provide good roof over your house,” Overson says. “It is the only roof out there that provides an insulation factor somewhere around R-7, which is close to about 4 inches of fiberglass insulation.”

Overson Roofing strives to recommend the best roof system for each project. Overson often finds himself recommending spray foam for existing low-slope roofs, especially those with drainage issues. He pointed to a recently completed residential project as an example. The 3,100-square-foot home in Scottsdale had a three-ply hot tar built-up roof. The homeowners noticed ponding problems, and they were also looking for ways to make their home more energy efficient. Overson felt the house was a great candidate for a Lapolla spray polyurethane foam roofing system with an elastomeric coating. The white elastomeric coating protects the SPF from ultraviolet rays and provides reflectivity to minimize temperatures on the roof.

“Sometimes customers ask us for a foam roof, and we evaluate it and make sure that it would be a good roof for their project,” he notes. “Often we recommend a foam roof when there are drainage problems because it’s a very easy system to help modify or enhance the drainage on a roof that has ponding problems. In this case, the homeowners were also very interested in the insulation factor, and they were looking to save money on electric costs and make it more economical to heat and cool.”

Roof Removal and Installation

The first step was preparing the house for the roof removal, which was done by a separate tear-off crew. The work area was covered with tarps, and the roof system was removed and taken away in a trailer. Magnets are used as part of the clean-up process to ensure nails and other debris are not left behind.

The Lapolla SPF was applied in two layers, each a half an inch thick. The system was topped with an elastomeric coating.

The substrate was then cleaned and primed before the SPF system was applied with a sprayer. When the two-part system is applied, parts A and B combine to form a closed-cell roofing system. “The result is a monolithic roof,” Overson says. “Foam roofs usually don’t have leak problems because there are no seams, and that’s a big advantage. It will also seal to almost everything. It will seal to metal, it will seal to wood, it will seal to stucco, and it will seal to almost every type of roof system.”

The keys to a successful project include proper substrate preparation and being aware of weather constraints. “It has to be, as we call it, ‘clean, dry and tight,’” Overson says. “It has to be a clean roof surface. It has to be dry — foam doesn’t adhere to any kind of moisture or water at all. And it has to be tight, which means there can’t be any bubbles or blisters in the systems you’re going over.”

After the roof is removed, the surface must be cleaned with brooms or blowers. Then the area must be secured and taped off to ensure the foam won’t be sprayed anywhere it’s not required. For example, windows and walls might need to be covered.

“It’s almost like you are a painter up there,” notes Overson. “You often have to do extensive tarping and taping. You also have to make sure it’s not windy. You don’t want winds in excess of 5 or 10 miles per hour. Preparing the area is very important step. You don’t want any overspray.”

The spray foam is applied in two layers. “You spray it on a half-inch think the first lift, and you have a second lift, also a half an inch,” Overson says. “It dries pretty quickly — often in a few minutes — so you can put on the second layer almost immediately. Similarly, after the second coat dries, you can apply the coating. We used an elastomeric coating in this project, while others might call for a polyurethane, silicone, or acrylic coating.”

In coping with different types of substrates, the skill and experience of the applicator can be crucial. “It’s an art as much as a skill,” he says. “You have to have the right rhythm and the right touch. We have really skilled applicators, and they do a great job. The techniques vary, but you are just trying to get an even surface, an even spray.”

In this case, the application was designed to eliminate drainage problems. In low areas, crews added another inch of insulation and created the proper slope toward the scuppers. “You can feather it in, and that’s where the skill of the applicator really shows,” he says. “It’s exciting that you can help people with these issues. You can’t do this with other products.”

As part of the safety plan, applicators wear white body suits that cover their skin and clothing, as well as goggles and protective breathing equipment. Proper fall protection plans must be in place for each project.

Benefits for Homeowners

Feedback from the owners has been positive, according to Overson. “We were able to enhance the drainage quite a bit and eliminate all of the ponding and drainage issues they had,” he says. “They were happy about that, and they also were excited to find out how much they saved on their monthly bills. They haven’t gone through a full cooling season yet, but many of our homeowners stay in touch with us over the years, and some find they are saving $40 to $50 a month on their electric bills.”

Overson summed up the project this way: “Around here, we say roofs have to do two things: they have to not leak and look good. And we achieved both of those things on this project. This is a nice-looking roof. It’s white, and it will reflect the sun, and that’s a big factor here in Arizona. We take pride in our jobs, our crews take pride in their jobs, and we know it’s not going to leak. The customer was very happy, and if the customer is happy, we are happy.”

TEAM

Roofing Contractor: Overson Roofing LLC, Mesa, Arizona, www.oversonroofing.com

MATERIALS

Roof System: Lapolla Spray Polyurethane Foam and Elastomeric Coating, Icynene-Lapolla, www.lapolla.com

Persistence Pays Off for Roofer

After the Muirfield Design Control Committee agreed to allow the installation of DaVinci synthetic slate and shake in their community, Great Roofing and Restoration re-roofed this home in late 2019 with shake composite. Photos: DaVinci Roofscapes

Determined. Resilient. Stubborn. Those words could easily describe Ryan Lephart. Whether it’s a single home project or the challenge of securing roofing for a community, Lephart digs in for perfection.

One of Lephart’s longest quests was to secure approval to install composite roofing on homes in the Muirfield Village community in Dublin, Ohio. It took nine years, but his patience and diligent efforts paid off.

“Acceptance of new products comes slowly to some people,” says Lephart, director of business development for Great Roofing and Restoration. “This is a planned community. In the past it has only accepted real slate and shake roofing materials. Now we’ve finally gotten a toehold. We’ve gained approval for composite materials in Muirfield. As a result, we’ve installed our first DaVinci Multi-Width Shake roof there.”

Developing Muirfield

The Muirfield concept was started in 1968. That’s when golfer Jack Nicklaus teamed up with design and building professionals in Ohio. His goal was to convert unspoiled land into a world-renown golf club and living area.

The family-friendly community of Muirfield now boasts nearly 2,400 families. A winding complex of tree-lined streets includes condos, patio homes and single-family homes. And, two Jack Nicklaus golf courses.

Fast-forward about 40 years. That’s when Lephart started lobbying for composite roofing tiles at Muirfield.

The Wenners chose DaVinci synthetic shake for their residence in Findlay, Ohio.

Many of the original shake and slate roofs at Muirfield have deteriorated over time. The Design Control Committee for the development does not allow roof repairs — only roof replacements.

“Design standards are very high at Muirfield,” says Lephart, a licensed general contractor. “For nine years I presented the DaVinci product option because of its high aesthetic and performance values. Recently I met with their board again. New, more progressive people are now on the board. I brought in six boxes of DaVinci tiles and laid them out on the tables. I wanted people to see and feel the quality of the products.”

Thanks to Lephart’s persistence, the Muirfield Design Control Committee finally agreed to allow the installation of DaVinci Multi-Width Shake and DaVinci Multi-Width Slate in their community. Lephart re-roofed his first DaVinci home at Muirfield in late 2019.

“We had a beautiful shake composite in a Chesapeake color installed on a home on Aryshire Drive,” says Lephart. “We see this as a starting point in this community. With the DaVinci product now being an option for homeowners to choose for roof replacements, we believe residents will select the product for its beauty and durability.”

 “We’re confident that we’ll be re-roofing up to 10 houses in this community in 2020,” he continues. “That gets the ball rolling for future composite re-roofing projects in Muirfield.”

Single Home Attention

Lephart and the team at Great Roofing and Restoration put as much attention and effort into single family re-roofing projects as they do into multi-family communities. One example of this is homeowner Steve Wenner, a resident of Findlay, Ohio.

Amid constant worry that his real cedar shingles were blowing off in wind storms, Wenner decided to take action. He began investigating composite roofing options.

“My wife and I liked the DaVinci roofs we saw locally,” says Wenner. “We contacted several roofers and the DaVinci corporate headquarters. They gave us locations throughout northwest Ohio where we could see the composite roofing installed.”

So, the Wenners went on a mini-road trip. They spent an entire day driving around looking at dozens of roofs. And they liked what they saw.

The next step in replacing the 1991 cedar shake shingles on their home came in making the color decision. Wenner did what many homeowners do in the same situation. He took a ladder out and placed the samples on the roof. His wife Nancy stood back and evaluated the color options.

“When Nancy kept coming back to the Mountain blend color I knew we had our choice,” says Wenner. “The combination of the three shades of Mountain tones really complements the other elements of our home exterior.”

After receiving several bids for the project, the Wenners decided they liked the personal attention offered by Lephart and his company. “Selecting Great Roofing and Restoration was one of the best decisions I’ve ever made,” says Wenner. “That roofing crew has an exceptional work ethic. They took care of our property at all times and worked from sun up to sun down. I just can’t say enough good things about working with Great Roofing.”

According to Lephart, the Wenner home was a dream project. “Helping the Wenners gain a low-maintenance, top-quality DaVinci roof means they’ll have years of worry-free enjoyment,” says Lephart. “Demand for composite slate and shake shingles is up in all our locations. From Ohio to Colorado, people want impact- and fire-resistant roofing. They want roofing with a strong warranty and incredibly appealing looks. Basically, they want everything that DaVinci has to offer them in a roofing product.”

TEAM

Roofing Contractor: Great Roofing and Restoration, Cleveland, Ohio, www.greatroofing.com

MATERIALS

Composite Shingles: Multi-Width Shake and Multi-Width Slate, DaVinci Roofscapes, www.davinciroofscapes.com

Missouri Home Gets a Fresh Appearance With Impact-Resistant Roof Upgrade

Photos: CertainTeed

Of the $723 million in property damage caused by hail in the United States annually, many of those losses take place in the “hail belt,” a center strip of the country that regularly receives more hail damage than most parts of the country.

Sibley, Missouri, a suburb of Kansas City, sits squarely in the buckle of the hail belt. An impressive five-bedroom home built in Sibley had weathered several damaging storms, but unfortunately, the home’s wood shake roof could not stand the test of time.

When Chase Roscher, vice president of Zucca & Daughters & Sons Roofing Company, Inc., was approached by the homeowner, the home’s roof was failing and in need of total replacement.

“This particular roof was a wood shake roof and had bad hail damage,” says Roscher. He explained that while popular for its natural aesthetic, wood shake roofing can be difficult and expensive to maintain properly.

“Unlike asphalt roofing, wood shake roofing requires yearly maintenance and upkeep to avoid becoming a hazard,” said Roscher. Without diligent upkeep, he added, prolonged sun and water exposure can cause wood shake to break down, making it more vulnerable to mold, algae, fires and impact damage from hail and wind-blown debris.

When this Missouri home’s roof needed to be replaced, Zucca & Daughters & Sons Roofing installed Belmont IR shingles from CertainTeed.

In addition to needing an impact-resistant roof solution, the slope of the roof was an extremely steep 12/12 pitch. The roof would need a sturdy, reinforced shingle that would resist the forces of gravity. According to Roscher, the homeowner considered swapping out their aging wood roof with a slate roof. While slate can provide a long-lasting, sophisticated appearance, the weight and cost of the product are often prohibitive.

“Slate roofing will last longer, but it is so heavy that if your house isn’t built for it, you have to go in and do a lot of additional structural work to support it,” Roscher says. “It’s also extremely expensive compared to asphalt. For people looking for a higher-end appearance, the value proposition of an impact-resistant asphalt shingle really fits that need.”

Roscher suggested CertainTeed Belmont IR (Impact Resistant) shingles in the color Black Granite for the project. Emulating the appearance of slate, the product offered a natural-looking solution with the strength and durability of a reinforced, impact-resistant asphalt shingle. Eighty-five squares of the product were required for the project.

“We try to present Belmont to customers as an option,” says Roscher. “With this product, you’re spending less to get the same great look as slate with more functionality.”

Installing the product came with benefits for both the homeowner and the roofing contractor. The product offers Class 4 impact-resistance — the highest impact rating in the industry — allowing the homeowner to qualify for a premium discount on their home insurance and decreasing the chances of having to file a hail damage claim in the future.

For the roofing contractor, working with a familiar, lighter-weight asphalt product — as opposed to a heavier slate product — saved his crew time and improved the safety of the installation. That was especially important, given the steep pitch of the roof and three stories separating the eaves from the ground below.

“The homeowner was extremely happy, and the product gave the homeowner insurance savings and more value,” Roscher says. “That’s better for us and the homeowner.”

TEAM

Roofing Contractor: Zucca & Daughters & Sons Roofing Company Inc., Blue Springs, Missouri, www.zuccaroofing.com

MATERIALS

Shingles: Belmont IR in Black Granite, CertainTeed, www.certainteed.com

Florida Keys Roofers Emerge as Leaders in Hurricane Recovery Efforts

Photos: Keys All Area Roofing

Sometime during the drive between Kissimmee and Key West in September 2017, Dion Watson and Deb Shirley realized life would never be the same.

Watson, owner of Keys All Area Roofing, and longtime partner Shirley were headed home from Central Florida after escaping the wrath of Hurricane Irma when the phone started ringing. For the next 380 miles, one caller after the other pleaded for help with their destroyed roofs.

Irma had ripped through the Keys as a Category 4 storm, leaving little untouched in its path. By the time Watson and Shirley reached Key West, they had fielded some 400 calls.

Work at Keys All Area went from a comfortable and steady pace of residential and commercial jobs to a breakneck frenzy of weathering the aftermath.

When the towers of the Faro Blanco condominiums were damaged Hurricane Irma, the condo association wanted the new roofs to retain the original character of the buildings and provide increased durability.

“I don’t even remember the first year after the hurricane,” Watson says. “My life is divided into before Irma and after Irma. It was crazy. We had almost 80 guys down here roofing seven days a week and couldn’t get it done.”

As one of the only female-owned roofing companies in Florida’s southernmost region, Keys All Area has crushed the stereotype that roofing is man’s work. Watson and Shirley don’t focus on being women in a male-dominated business, though; they focus on providing quality work.

The 18-person company has proven itself as a dedicated community partner, helping locals get back on their feet and ensuring that landmarks, like the Faro Blanco condo buildings in Marathon, remain intact.

In addition to working on private jobs (like the Faro Blanco buildings), Keys All Area has re-roofed hurricane-damaged homes in coordination with the Monroe County Long Term Recovery Group, the American Red Cross, Habitat for Humanity and the Florida Conference of the United Methodist Church. In October 2018, Keys All Area was recognized by the Marathon Chamber of Commerce with a Community Contribution Award.

All of this from two women who knew little about roofing just a few years ago.

Raising the Roof

Watson and Shirley moved to the Keys from Arkansas in 2006 to be closer to family, leaving behind their careers in human resources. In the Keys, Watson worked at a marina and became fast friends withDoug Richards of Tampa-based All Area Roofing & Waterproofing. With Richards’ encouragement, Watson learned the nuts and bolts of roofing, from quoting jobs to laying shingles, and opened a de-facto branch of All Area Roofing. Watson worked alongside the Tampa-based All Area crews, learning roofing one nail at a time.

Dion Watson and Deb Shirley of Keys All Area Roofing.

In early 2015, Watson and Richards purchased an established, reputable Keys-based roofing company, including the trucks, inventory and phone number, to bring new standards of excellence in roofing to the area. Keys All Area Roofing was born.

“I was on every job, from start to finish, and learned every day about the roofing industry,” Watson says. “My main goal was to bring mainland quality roofing to the Keys.”

Then came September 10, 2017, the day Irma made landfall at Cudjoe Key, located about 145 miles south of Miami. Within hours, the 130-mph winds leveled 1,179 homes and damaged 2,977.

For Watson and Shirley, the catastrophic damage meant the roofing business was about to go into overdrive.

Life After Irma

Arriving in Key West, the women found their own home damaged — part of the porch roof was torn off, siding was missing and the backyard was decimated — but it was nothing like what happened to their neighbors. Roofs that were once the crowning glory of Key West bungalow homes now cluttered the streets.

Keys All Area Roofing installed 16,000 square feet of Gulf Coast Supply & Manufacturing’s aluminum VersaLoc panels.

In the weeks and months that followed, Keys All Area multiplied its staff to keep up with the demand. Shirley, an organizational whiz, quit her job in the aircraft-parts industry to become the Keys All Area director of operations, keeping the business running smoothly.

Watson and Shirley pushed back against roofing scammers by helping locals understand their options and make sense of the confusing regulations and codes in the rebuilding efforts. The women believe in honesty and quality work.

“Our quality is not going to change because it’s a residential three-square shed in the back of somebody’s yard,” Watson says. “Every job we do is like we’re doing a warranty job. Whether it’s a two-square job on a shed or a 100-square job in a shopping center, we do them the same way.”

The can-do approach, coupled with a commitment to the community, helped Keys All Area land one of its most complicated jobs yet — Faro Blanco Condominiums.

Two Buildings, Two Roofs

Compared to other buildings in the Keys, the Faro Blanco condos — twin five-story structures with octagon-shaped and flat roofs — fared well in the storm. Even so, many of the terracotta roof tiles were damaged beyond repair, so the condo association wanted new roofs that retained the original character with improved durability.

The residential buildings, located near the landmark Faro Blanco lighthouse, resort and marina, had to continue the area’s Mediterranean-style aesthetic. The choice: Gulf Coast Supply & Manufacturing’s 0.032 aluminum VersaLoc with 1.5-inch mechanically seamed panels in Terra Cotta for the highly visible mansards and Firestone UltraPly TPO with a tapered insulation system for the low-slope roof.

Teamwork at its Best

Even before the job began, Watson knew the constant ocean winds, surrounding landscape and continuous stream of residents and visitors into the buildings meant someone could easily get hurt.

The mansard and flat roofs also meant two teams needed to work simultaneously to get the job done on time. While an eight-person team was pulling tile from one roof, a 12-person team was removing the existing flat roof. An 80-foot telescoping forklift hoisted the more than 1,500 metal panels, and a boom lift ensured workers would be safe at the steep angles.

Watson says the work was made easier with Gulf Coast Supply’s assistance. Gulf Coast packaged the materials in reinforced crates so everything could be safely loaded onto the roofs and also helped with the tear-offs. The job was estimated to take 16 weeks, but the work was completed in 10 weeks, wrapping up in March of 2019.

The Gulf Coast Supply materials, style and color complement the original design and add improved structural integrity to the roof, according to Watson. While metal roofs are not mandatory in the Keys, they have become a standard for safety in storm-prone areas.

The high-velocity-wind clips and corrosion-free fasteners were used to ensure protection against the harsh elements (sun, sand and salt) that can cause rust and weathering. A polyvinylidene difluoride (PVDF) finish on the aluminum protects against harsh UV rays for long-lasting and vibrant color.

“It’s beautiful,” Watson says. “I would say Faro Blanco has been probably the biggest feather in my cap.”

Roofing in Paradise

In the coming months and years, Watson hopes to grow the company with a continued emphasis on customer service and support. Even though it’s been more than two years since Irma, there’s plenty more work.

“Irma recovery is ongoing with many people just now getting insurance money or assistance from nonprofits to get their roofs replaced,” Watson says. “Sadly, we still have a lot of work to do from the damage of Irma.”

About the author: Bo Copeland is the inside sales manager for Gulf Coast Supply & Manufacturing. Copeland has been lauded for his commitment to excellence in the roofing industry as the 2018 Earl Blank Memorial Service Heart Award recipient from the Florida Roofing and Sheet Metal Contractors Association (FRSA).

TEAM

Roofing Contractor: Keys All Area Roofing, Key West and Marathon, Florida, https://keysallarearoofing.com

MATERIALS

Metal Roof System: 0.032 aluminum VersaLoc with 1.5-inch mechanically seamed panels in Terra Cotta, Gulf Coast Supply & Manufacturing, https://www.gulfcoastsupply.com/

Flat Roof System: 60-mil Firestone UltraPly TPO with a tapered insulation system, Firestone Building Products, https://www.firestonebpco.com