Missouri Home Gets a Fresh Appearance With Impact-Resistant Roof Upgrade

Photos: CertainTeed

Of the $723 million in property damage caused by hail in the United States annually, many of those losses take place in the “hail belt,” a center strip of the country that regularly receives more hail damage than most parts of the country.

Sibley, Missouri, a suburb of Kansas City, sits squarely in the buckle of the hail belt. An impressive five-bedroom home built in Sibley had weathered several damaging storms, but unfortunately, the home’s wood shake roof could not stand the test of time.

When Chase Roscher, vice president of Zucca & Daughters & Sons Roofing Company, Inc., was approached by the homeowner, the home’s roof was failing and in need of total replacement.

“This particular roof was a wood shake roof and had bad hail damage,” says Roscher. He explained that while popular for its natural aesthetic, wood shake roofing can be difficult and expensive to maintain properly.

“Unlike asphalt roofing, wood shake roofing requires yearly maintenance and upkeep to avoid becoming a hazard,” said Roscher. Without diligent upkeep, he added, prolonged sun and water exposure can cause wood shake to break down, making it more vulnerable to mold, algae, fires and impact damage from hail and wind-blown debris.

When this Missouri home’s roof needed to be replaced, Zucca & Daughters & Sons Roofing installed Belmont IR shingles from CertainTeed.

In addition to needing an impact-resistant roof solution, the slope of the roof was an extremely steep 12/12 pitch. The roof would need a sturdy, reinforced shingle that would resist the forces of gravity. According to Roscher, the homeowner considered swapping out their aging wood roof with a slate roof. While slate can provide a long-lasting, sophisticated appearance, the weight and cost of the product are often prohibitive.

“Slate roofing will last longer, but it is so heavy that if your house isn’t built for it, you have to go in and do a lot of additional structural work to support it,” Roscher says. “It’s also extremely expensive compared to asphalt. For people looking for a higher-end appearance, the value proposition of an impact-resistant asphalt shingle really fits that need.”

Roscher suggested CertainTeed Belmont IR (Impact Resistant) shingles in the color Black Granite for the project. Emulating the appearance of slate, the product offered a natural-looking solution with the strength and durability of a reinforced, impact-resistant asphalt shingle. Eighty-five squares of the product were required for the project.

“We try to present Belmont to customers as an option,” says Roscher. “With this product, you’re spending less to get the same great look as slate with more functionality.”

Installing the product came with benefits for both the homeowner and the roofing contractor. The product offers Class 4 impact-resistance — the highest impact rating in the industry — allowing the homeowner to qualify for a premium discount on their home insurance and decreasing the chances of having to file a hail damage claim in the future.

For the roofing contractor, working with a familiar, lighter-weight asphalt product — as opposed to a heavier slate product — saved his crew time and improved the safety of the installation. That was especially important, given the steep pitch of the roof and three stories separating the eaves from the ground below.

“The homeowner was extremely happy, and the product gave the homeowner insurance savings and more value,” Roscher says. “That’s better for us and the homeowner.”

TEAM

Roofing Contractor: Zucca & Daughters & Sons Roofing Company Inc., Blue Springs, Missouri, www.zuccaroofing.com

MATERIALS

Shingles: Belmont IR in Black Granite, CertainTeed, www.certainteed.com

Florida Keys Roofers Emerge as Leaders in Hurricane Recovery Efforts

Photos: Keys All Area Roofing

Sometime during the drive between Kissimmee and Key West in September 2017, Dion Watson and Deb Shirley realized life would never be the same.

Watson, owner of Keys All Area Roofing, and longtime partner Shirley were headed home from Central Florida after escaping the wrath of Hurricane Irma when the phone started ringing. For the next 380 miles, one caller after the other pleaded for help with their destroyed roofs.

Irma had ripped through the Keys as a Category 4 storm, leaving little untouched in its path. By the time Watson and Shirley reached Key West, they had fielded some 400 calls.

Work at Keys All Area went from a comfortable and steady pace of residential and commercial jobs to a breakneck frenzy of weathering the aftermath.

When the towers of the Faro Blanco condominiums were damaged Hurricane Irma, the condo association wanted the new roofs to retain the original character of the buildings and provide increased durability.

“I don’t even remember the first year after the hurricane,” Watson says. “My life is divided into before Irma and after Irma. It was crazy. We had almost 80 guys down here roofing seven days a week and couldn’t get it done.”

As one of the only female-owned roofing companies in Florida’s southernmost region, Keys All Area has crushed the stereotype that roofing is man’s work. Watson and Shirley don’t focus on being women in a male-dominated business, though; they focus on providing quality work.

The 18-person company has proven itself as a dedicated community partner, helping locals get back on their feet and ensuring that landmarks, like the Faro Blanco condo buildings in Marathon, remain intact.

In addition to working on private jobs (like the Faro Blanco buildings), Keys All Area has re-roofed hurricane-damaged homes in coordination with the Monroe County Long Term Recovery Group, the American Red Cross, Habitat for Humanity and the Florida Conference of the United Methodist Church. In October 2018, Keys All Area was recognized by the Marathon Chamber of Commerce with a Community Contribution Award.

All of this from two women who knew little about roofing just a few years ago.

Raising the Roof

Watson and Shirley moved to the Keys from Arkansas in 2006 to be closer to family, leaving behind their careers in human resources. In the Keys, Watson worked at a marina and became fast friends withDoug Richards of Tampa-based All Area Roofing & Waterproofing. With Richards’ encouragement, Watson learned the nuts and bolts of roofing, from quoting jobs to laying shingles, and opened a de-facto branch of All Area Roofing. Watson worked alongside the Tampa-based All Area crews, learning roofing one nail at a time.

Dion Watson and Deb Shirley of Keys All Area Roofing.

In early 2015, Watson and Richards purchased an established, reputable Keys-based roofing company, including the trucks, inventory and phone number, to bring new standards of excellence in roofing to the area. Keys All Area Roofing was born.

“I was on every job, from start to finish, and learned every day about the roofing industry,” Watson says. “My main goal was to bring mainland quality roofing to the Keys.”

Then came September 10, 2017, the day Irma made landfall at Cudjoe Key, located about 145 miles south of Miami. Within hours, the 130-mph winds leveled 1,179 homes and damaged 2,977.

For Watson and Shirley, the catastrophic damage meant the roofing business was about to go into overdrive.

Life After Irma

Arriving in Key West, the women found their own home damaged — part of the porch roof was torn off, siding was missing and the backyard was decimated — but it was nothing like what happened to their neighbors. Roofs that were once the crowning glory of Key West bungalow homes now cluttered the streets.

Keys All Area Roofing installed 16,000 square feet of Gulf Coast Supply & Manufacturing’s aluminum VersaLoc panels.

In the weeks and months that followed, Keys All Area multiplied its staff to keep up with the demand. Shirley, an organizational whiz, quit her job in the aircraft-parts industry to become the Keys All Area director of operations, keeping the business running smoothly.

Watson and Shirley pushed back against roofing scammers by helping locals understand their options and make sense of the confusing regulations and codes in the rebuilding efforts. The women believe in honesty and quality work.

“Our quality is not going to change because it’s a residential three-square shed in the back of somebody’s yard,” Watson says. “Every job we do is like we’re doing a warranty job. Whether it’s a two-square job on a shed or a 100-square job in a shopping center, we do them the same way.”

The can-do approach, coupled with a commitment to the community, helped Keys All Area land one of its most complicated jobs yet — Faro Blanco Condominiums.

Two Buildings, Two Roofs

Compared to other buildings in the Keys, the Faro Blanco condos — twin five-story structures with octagon-shaped and flat roofs — fared well in the storm. Even so, many of the terracotta roof tiles were damaged beyond repair, so the condo association wanted new roofs that retained the original character with improved durability.

The residential buildings, located near the landmark Faro Blanco lighthouse, resort and marina, had to continue the area’s Mediterranean-style aesthetic. The choice: Gulf Coast Supply & Manufacturing’s 0.032 aluminum VersaLoc with 1.5-inch mechanically seamed panels in Terra Cotta for the highly visible mansards and Firestone UltraPly TPO with a tapered insulation system for the low-slope roof.

Teamwork at its Best

Even before the job began, Watson knew the constant ocean winds, surrounding landscape and continuous stream of residents and visitors into the buildings meant someone could easily get hurt.

The mansard and flat roofs also meant two teams needed to work simultaneously to get the job done on time. While an eight-person team was pulling tile from one roof, a 12-person team was removing the existing flat roof. An 80-foot telescoping forklift hoisted the more than 1,500 metal panels, and a boom lift ensured workers would be safe at the steep angles.

Watson says the work was made easier with Gulf Coast Supply’s assistance. Gulf Coast packaged the materials in reinforced crates so everything could be safely loaded onto the roofs and also helped with the tear-offs. The job was estimated to take 16 weeks, but the work was completed in 10 weeks, wrapping up in March of 2019.

The Gulf Coast Supply materials, style and color complement the original design and add improved structural integrity to the roof, according to Watson. While metal roofs are not mandatory in the Keys, they have become a standard for safety in storm-prone areas.

The high-velocity-wind clips and corrosion-free fasteners were used to ensure protection against the harsh elements (sun, sand and salt) that can cause rust and weathering. A polyvinylidene difluoride (PVDF) finish on the aluminum protects against harsh UV rays for long-lasting and vibrant color.

“It’s beautiful,” Watson says. “I would say Faro Blanco has been probably the biggest feather in my cap.”

Roofing in Paradise

In the coming months and years, Watson hopes to grow the company with a continued emphasis on customer service and support. Even though it’s been more than two years since Irma, there’s plenty more work.

“Irma recovery is ongoing with many people just now getting insurance money or assistance from nonprofits to get their roofs replaced,” Watson says. “Sadly, we still have a lot of work to do from the damage of Irma.”

About the author: Bo Copeland is the inside sales manager for Gulf Coast Supply & Manufacturing. Copeland has been lauded for his commitment to excellence in the roofing industry as the 2018 Earl Blank Memorial Service Heart Award recipient from the Florida Roofing and Sheet Metal Contractors Association (FRSA).

TEAM

Roofing Contractor: Keys All Area Roofing, Key West and Marathon, Florida, https://keysallarearoofing.com

MATERIALS

Metal Roof System: 0.032 aluminum VersaLoc with 1.5-inch mechanically seamed panels in Terra Cotta, Gulf Coast Supply & Manufacturing, https://www.gulfcoastsupply.com/

Flat Roof System: 60-mil Firestone UltraPly TPO with a tapered insulation system, Firestone Building Products, https://www.firestonebpco.com

Southern California Couple Keeps Cool With New Roof System

Temperatures in Southern California soar during summer months. Homeowners in the region typically rely on traditional air conditioning units along with electric fans for air circulation to moderate indoor temperatures and keep their residences comfortable. Though these techniques help, they obviously increase energy consumption and bills.

The Vus, a professional couple in Santa Ana, California, were one household beholden to these excessive energy costs. The couple purchased their single-story California ranch style abode in 2014. After a few years of occupancy, their consistently high electricity bills prompted an investigation to determine the cause. The couple discovered the primary culprit: excessive use of air conditioning.

The roof system features Boral’s MetalSeal self-adhering underlayment and above-sheathing ventilation. Photos: Boral Roofing LLC

The couple’s research also surprised them when they found a secondary cause for their soaring energy bills. After a thorough review, the Vus realized that the energy consumption they attributed to their air conditioner was also directly linked to a poorly performing roof. The existing, aged asphalt shingle direct deck roof was susceptible to reaching extremely hot temperatures in peak summer months, and its resistance to heat transfer was extremely poor.

The decision was then made to install a new roof system to combat the heat and exorbitant energy costs accrued during Southern California’s hotter months.

“Knowing that our energy bills weren’t going to resolve themselves, as well as the fact that we were nearing the expiration date of our asphalt roof anyhow, we made the decision to completely re-roof our home with a high-performance system,” says Christopher Vu.

A Lightweight Cool Roof

After researching their roofing options, the Vus sought a lightweight durable solution that would prevent heat transfer, offer a longer lifespan than asphalt and, of course, dramatically reduce their monthly electricity bill. After rigorous research, they selected the Boral Steel Cool Roof System, selecting Boral Steel PINE-CREST Shake, a stone coated steel material. The new roof was installed by Western Roofing Systems of Anaheim, California.

The cool roof system is comprised of a series of components that work in concert to keep the home warmer in winter and cooler in summer, reducing overall energy consumption. The result is optimized energy efficiency.

The roof was topped with Boral Steel PINE-CREST Shake, a stone coated steel material.

The lightweight stone coated steel roofing panel is manufactured from Galvalume steel and is coated with stone granules applied to the steel with an acrylic polymer adhesive. The material offers a cost-effective solution whose lighter weight poses no structural load issues. With an aesthetic that mimics traditional shake, the roof complements adjacent homes in the Vus’ neighborhood, many of which feature actual shake roofing.

“The product is steel, so it’s sturdy but also looks nice and fits right into the neighborhood aesthetic,” says Vu.

The Vus utilized an alternative solution to the 30-pound felt underlayment commonly utilized in Southern California, choosing Boral’s MetalSeal high-performance water barrier. A self-adhered product that virtually eliminates the need for nails, the underlayment is resistant to puncturing, allowing roofers to stack panels on it during installation, saving numerous time-consuming trips up and down to load product.

“For many reasons, we were able to reduce the expense and safety risk of our installation with the use of this underlayment,” adds Vu. “It also provides great protection from wind and water.”

The Vus’ cool roof system takes advantage of above-sheathing ventilation. Elevated battens provide both a thermal barrier and ventilation. Hot air rises and creates a natural convection effect. This allows the heated air to be exhausted through ventilation, leading to continuous airflow across the roof deck. The result is a cooler attic and interiors.

“We are pleasantly surprised at how effective the system is in creating a cooler living space inside our home,” says Vu.

Curb appeal and energy efficiency aside, the cool roof system is also designed to offer protection from storms and severe climate events. The roof system offers Class-4 Hail Impact Resistance, a Hurricane Wind Performance Rating and a Class A Fire Rating. The above-sheathing ventilation also enables above-deck insulation and airflow that prevents ice dams (even though that condition is less likely to occur in Southern California).

The Vus have been pleased with their new cool roof system, not only because it increases their comfort and looks nice, but because the lower costs have been quite noticeable.

“On average, we are saving almost $60 per month on our energy bills,” Vu notes. “These savings make a real difference for us and we couldn’t be happier.”

About the author: Pete Croft is brand manager for Steel Roofing with Boral Roofing LLC.  For more information, visit Boral Roofing online at www.BoralRoof.com; contact Pete at Pete.Croft@boral.com.

Standing Up to Mother Nature

When this home’s failing roof had to be replaced, it was restored with a composite shake product from DaVinci Roofscapes. Photo: Ron Berg Studio

Decisions. Decisions. When Sheri Stamper recently purchased a home in the Village of Loch Lloyd in Missouri, she faced numerous remodeling decisions — including the search for a new roof. The one she “inherited” on her home was made of concrete foam to replicate slate or concrete tiles, but the surface was cracking and the roof was leaking.

Fortunately for Stamper the decision on a replacement roof was an easy one. She went with a composite roofing product she knew and trusted: DaVinci Roofscapes.

“I installed this company’s composite roofing tiles on a previous home,” says Stamper. “I did research prior to selecting both roofs. The DaVinci product wins out for quality, performance and style.”

For her new home, Stamper was pleased to learn that the company now offers the Black Oak color in its Nature Crafted Collection. “I like this new color offering,” says Stamper. “It has a natural look along with good texture and dimension.

“My goal was not to install a wood shake look, but rather a natural look with colors from nature. The darker tone of the Black Oak roofing appears natural, with not such a harsh appearance.”

Out With the Old

The 1995 modern/contemporary style home Stamper purchased was in distinct need of a new roof, placing it high on her list of remodeling projects. “The roof was only about seven years old, but it was a poor-quality roof,” says Stamper. “Storms had damaged it and replacing it became a top priority for me.”

To help get the new composite roof she wanted, Stamper turned to M&M Roofing out of Olathe, Kansas. “This is the second DaVinci composite roof we’ve installed for Sheri over the years,” says Craig Meyer, operations manager with M&M Roofing. “She was very correct in her assessment of the existing roof … it was in bad shape and needed replacement.”

Photo: Ron Berg Studio

According to Meyer, the Village of Loch Lloyd wants homeowners to invest in higher-performance roofing materials. If residents need a new roof, M&M Roofing’s goal is to be there to offer assistance. “We help homeowners make the connection between the investment in a composite roof and years of peace-of-mind,” Meyer says. “A roof like this may initially be more expensive than other options, but then again, there are many benefits. This composite roof resists flame spread, impact, insects and algae growth. There is the potential for yearly discounts on homeowners insurance. Easy-care roofing that requires no yearly maintenance fees is a bonus. These benefits really add up for homeowners.”

When the M&M Roofing team arrived onsite, the job of removing the existing roofing material couldn’t have been easier. “That old roof literally peeled right off,” says Meyer. “There were no nails holding it in place. It came off piece by piece, using only our hands. This may explain why some of the pieces were coming off in high wind storms.”

The ability of the roof to stand up to extreme weather is essential. “Here in the Missouri/Kansas area, our roofs have to hold up to hail, wind and snowstorms,” Meyer notes. “The only products that we’ve seen truly stand up to those conditions are impact-resistant, top-quality composite roofing.”

Proving his point, Meyer relates that his company receives calls regularly from customers praising the composite roofing they’ve had previously installed by the M&M Roofing team.

“They tell us how a hailstorm destroyed roofs in their neighborhood — except for theirs,” he says. “That’s when we really feel good about making the recommendation of an impact-resistant DaVinci roof.”

Tackling the Job

After removing the old roof on the Stamper home, the M&M Roofing team got to work on installing the new composite shake roof. First came a radiant barrier roof decking, then drip edge was installed. An ice and water shield product was added next, followed by metal in the valleys.

“This home has tons of valleys so we added the ice and water shield for extra protection,” says Meyer. “It takes more time, but it’s essential for the design of this home to help protect it from our weather conditions.”

Finally, the DaVinci Single-Width Shake tiles were installed. Arriving in pre-mixed bundles saved the installation crew time on the jobsite.

Photo: Ron Berg Studio

“Any roofing project has its challenges,” says Meyer. “For this home it was keeping our crew tied off at all times. The home goes up four stories in the back and we wanted everyone to be as safe as possible while keeping the courses straight during installation. For us, our longstanding, top-quality crews and loyal customer base are the backbone of our business. That’s why we make every effort to treat each project individually with special attention to safety.”

Introduced to the marketplace in early 2018, the Nature Crafted Collection includes realistic, nature-inspired colors including Aged Cedar, Mossy Cedar and Black Oak. “This is one of the few products on the market that looks like natural wood, but without weight or performance issues,” says Stamper. “The impact resistance, fire rating and low maintenance aspects were all features that helped me once again decide to invest in a DaVinci roof.”

With the job now complete, Meyer agrees with the homeowner. “It’s great when we can work with a repeat customer like Sheri who was so impressed with her first composite roof that she wants another one for a new home,” says Meyer. “We were really pleased that she was excited about the new Black Oak color for the composite shake shingles. The house looks spectacular with those tiles and you can easily see that they give the home a clean, natural appearance on the exterior that will last for decades to come.”

Copper Accents Complement Synthetic Shake Roof System

This home in Northfield, Illinois, features custom copper dormers, four copper gable vents and four small flat standing seam copper roofs that tie into the synthetic shake roof system. Photos: Davinci Roofscapes

What makes a re-roofing project truly stand out? According to Chad Janisch, owner and President of Shake Guys, it’s the ability to aesthetically and functionally blend copper accents with synthetic shake to create a one-of-a-kind roof. The home they re-roofed last year in Northfield, Illinois, perfectly illustrates his point.

“The Mayberry home project had numerous custom copper dormers that had to be tied in with the DaVinci Roofscapes system,” says Janisch. “Most re-roof projects in this market that have this much custom copper work choose to reuse the existing copper metals. However, for this project the owners approved the use of new copper.

“We created eight custom copper roof dormers, four copper gable vents and four smaller flat standing seam copper roofs. The various roof dormers and sharp angles of the roof all added to the value of capturing the beautiful details of the Bellaforté Shake roofing system.”

Prior to hiring Shake Guys, homeowner Trent Mayberry knew his real cedar shake roof was in poor condition. Hail, wind damage and severe weather had taken its toll on the roof. When he inspected the roof, Chris Paulus, a field representative for Shake Guys, found that the cedar shakes were in the beginning stages of cupping and curling. Even worse, numerous cedar shakes were starting to fail and slide off the roof. Due to the amount of damage and overall poor condition of the roof, it was determined that a replacement roof was needed.

The various roof dormers and sharp angles of the roof accent the detials of the Bellaforté Shake roofing system by DaVinci Roofscapes. Photos: Davinci Roofscapes

“Shake Guys helped me from the initial roof assessment to coordinating all aspects of the estimates,” says Mayberry. “They worked with the insurance company to get a replacement roof approved, provided references so I could see their other projects, then did a professional installation job and great follow-up. This was a responsive, knowledgeable and caring team that I would highly recommend. Overall they provided great ‘end-to-end’ service.”

Enhanced Curb Appeal

Pleased with his selection of a roofing team for his home, Mayberry next had to make a decision on a roofing material. He wanted an alternative cedar shake that enhanced the curb appeal of his home. At the same time his top desire was to find a roofing product that would not deteriorate over time and put him in a similar situation for replacement.

“We’ve installed DaVinci synthetic shake roofs for the past three years,” says Janisch. “During that time, we’ve seen a very sharp increase and demand for alternative shake roofs and have installed more than 70 DaVinci roofing systems. Real cedar shake shingles just can’t hold up long-term against our Chicago-area weather conditions.”

Janisch points to some key benefits for homeowners. “The synthetic shake tiles are Class A fire and Class 4 impact rated, they withstand high winds and severe weather, plus they resist insects, algae and decay,” he notes. “With the Lifetime Limited Warranty on the DaVinci product and low maintenance appeal, you can’t beat the return on investment.”

Photos: Davinci Roofscapes

Shake Guys, whose primary focus is to replace real cedar roofs with an alternative composite roofing system, worked with Mayberry to select the Tahoe color for the Bellaforté Shake shingles. The new color and refreshed roof has added substantially to the curb appeal of the home.

“This roofing project took about 10 days to complete due to the custom copper work, but it was well worth it,” says Janisch. “The house looks stunning. I believe this will serve as a showpiece house to other residents in the area who are considering a new roof.”

“The investment that the Mayberry family made in this new synthetic shake roof gives them instant added curb appeal and value for their home,” he concludes. “Over time, this low-maintenance roof will also save them money and headaches. They’ll no longer have to invest in preserving real cedar tiles and maintaining them.”

A Roof Coating Is the Right Answer for Florida Condo Complex

Photos: KARNAK Corporation

Educated customers make the best decisions.

That philosophy is shared by Frank Scelzi of Munyan Restoration Waterproofing and Painting Service of Tampa Bay Inc. The company was founded in 1951 as a painting and waterproofing company, and over the years it has evolved into a general contractor that handles restoration of the entire building envelope, including the roof.

Munyan Restoration often educates its customers through seminars, which sometimes have the added benefit of bringing in new business. According to Scelzi, that was how he got involved in the Sage Condo project in St. Petersburg, Florida. “We have a marketing department, and we do what’s called ‘lunch and learns,’” he says. “Our engineer also has several continuing education classes approved for facility managers and building owners who want to keep up to date on certain things. We have these several times throughout the year, and one of the property managers said he needed a roofing inspection.”

The property manager was worried that his roof needed to be replaced, and he asked Scelzi to take a look. Scelzi found the existing TPO roof was nearing the end of its service life, and it had some minor tears and punctures, but he believed the roof would be a good candidate for a restoration coating. He contacted Joe Prussel, Southeast U.S. Regional Manager for KARNAK Corp., to confirm his conclusion and determine which product would be the best fit.

“After the initial evaluation, Frank brought me back to walk the roof and look at the condition of it,” Prussel says. “Frank wanted to give them an option of coating in lieu of tearing everything off and transporting all of the trash to the dump — avoiding not only the cost but the environmental impact that would have, as well as the disruption to the residents that live there because the building has a multi-level roof.”

After adhesion tests proved a high-solids silicone coating would be an excellent fit, Scelzi submitted a written proposal and he and Prussel put on a presentation for the board and the property manager. “We told the board that we’ve been on the roof and had seen the damage that is up there, and we feel that it is a good candidate for a coating application,” Scelzi recalls. “We went through the procedure with them. We told them how we clean the roof, how we do our repairs, apply our primer, do our tie-in work, and ultimately apply the coating.”

After he detailed the safety plan and documented the experience and training of his crews, Scelzi told the residents what to expect during the coating application, stating, “There’s really going to be no disruption of your lifestyle while the coating system is going on.”

The board had been budgeting for a roof replacement, and the coating application was substantially less expensive. It would also be approved for the 20-year warranty the board sought. “They decided to go forward with it,” Scelzi says. “This was a real quick turnaround, which is unusual in the condo market. We were at a board meeting on a Thursday night and had a signed contract Friday morning.”

Following the Plan

A couple of weeks later, the Munyan Restoration crew was executing the plan laid out at the board meeting.

The building had a main roof on the 12th floor and two other roof sections on the fifth floor, totaling approximately 30,000 square feet. The main roof was sloped toward the interior, and its outer edges were approximately 6 feet above the center. “Everything slopes into the roof’s interior to make it more architecturally pleasing,” Scelzi notes. “It gave you a real weird feeling when you stepped out on that roof, but as far as setting up a safety perimeter, it made things fairly easy. The roof also had built-in tie-off points, so our guys could be harnessed, and that made the safety aspect very easy for the guys up there.”

The roof on the Sage Condo complex was restored using a high-solids silicone coating system manufactured by KARNAK. Photos: KARNAK Corporation

The first step was washing the roof with 799 Wash-N-Prep, an environmentally safe cleaner that can go right into the roof drains and the water system. “The entire roof was cleaned,” notes Scelzi. “We used a power washer and a round scrubber head that really raises the dirt from the roof. The roof was pretty dirty, but it really came out very, very clean and it was a real good surface for us to do our repairs and start doing our tie-in work.”

Repairs were made to seams and penetrations using Karna-Flex 505 WB repair mastic with fibers, using a brush application. The next steps included applying the primer and the coating.

The 180 Karna-Sil Epoxy Primer is a two-part epoxy that can be applied with spray equipment or a roller. A roller was used on this project, and it was applied at a rate of 3/4 of a gallon per square. “It really enhances the adhesion of the coating to the roofing membrane,” notes Prussel. “This is one of the products we did an adhesion test with and got very good results. It dries fairly quickly — in three to four hours — which makes it very user friendly.”

After the primer was dry, the Karna-Sil 670 high-solids silicone coating was applied. The product was chosen for several reasons, including its excellent performance in the adhesion test and the fact that the owner wanted a white coating. The product also allowed the contractor to meet the 20-year warranty with only one coat, minimizing labor costs.

The slope of the roof was another key consideration, as crews wanted to make sure the product didn’t run or migrate when they put it on. “What was really nice about this system from KARNAK was the high-solids silicone, even with the angle of the roof, the coating just stayed there, so we could really get our millage,” notes Scelzi. “On this job, we even exceeded it in some areas, which was good.”

For the 20-year specification, the coating was applied at a rate of 3 gallons per square, or 46 dry mils. As they put the coating down with rollers, crew members constantly checked the thickness with a mil gauge. After the project was completed, destructive testing confirmed the proper mil thickness was achieved, and then the test areas were repaired.

Smooth Operation

Weather was a concern, as rain, dew and fog are common in the area. “We had a couple of days we had to stand down due to the weather, but other than that, the project went very smoothly,” Scelzi says. “It really shows you what coatings are supposed to do — make it more friendly for the building owners and for the applicators who put it down.”

It also minimizes disruption for the residents. “We had some material we had to stack in certain areas, but the residents never even knew we were there unless they saw that material,” Scelzi says.

Prussel points out that coating applications also pose less liability for owners, as the roof area is never exposed to the weather, as it would be during a tear-off. “With a coating, there is never a liability of an open roof, and especially in Florida in summertime, you never know when you’re going to get some rain.”

Feedback on the job has been positive, notes Scelzi. “The owners, property manager and board members are very happy,” he says. “It’s a nice, clean-looking product and there are no seams. It’s a monolithic system. They are very pleased with the result, and it cost a lot less than a roof replacement.”

The project included a contract for an annual maintenance program. According to Prussel, proper maintenance not only safeguards the warranty, it can save owners money in the long run by ensuring the likelihood that the roof will be a good candidate for another coating application when the warranty period nears its expiration.

“Whenever we do a presentation for a building owner, a board, or a property manager, we always stress the importance of maintenance,” Prussel says. “It’s extremely vital to any roofing project, be it a coating or a new membrane, that a certified applicator of that manufacturer observe the roof a minimum of once a year, maintain it, make any repairs, and make a report for the owner.”

Scelzi and Prussel believe that teamwork between the manufacturer and the contractor is essential at every phase of the job. “As the manufacturer working with the applicator, we have a technical support team that can advise the applicator which product would be the best fit for that substrate,” says Prussel. “We are there to specifically design a system that is the best fit for the owner of that building, and we can advise the contractor on the application, and they can lay out the best option for that customer. We want to make sure our product will work, our product will last, and everybody will be happy.”

Scelzi agrees. “It gives the customer a good feeling to know they have a quality contractor and a quality manufacturer standing behind them,” he says.

TEAM

Roofing Contractor: Munyan Restoration Waterproofing and Painting Service of Tampa Bay Inc., Clearwater, Florida, www.munyanpainting.com

MATERIALS

Roof Coating: Karna-Sil 670 high-solids silicone, KARNAK, www.karnakcorp.com

Primer: 180 Karna-Sil Epoxy Primer, KARNAK

Repair Mastic: Karna-Flex 505 WB, KARNAK

Cleaning Agent: 799 Wash-N-Prep, KARNAK

Michigan Homeowners Embrace Composite Shake Roofing

The cedar shake roof on this Michigan home was replaced with composite shake by Butcher and Butcher Construction Co. Photos: Butcher and Butcher Construction Co. Inc.

Homeowners can be faced with difficult decisions when it’s time to replace their roof. That’s when knowledgeable, dedicated contractors can provide crucial assistance by explaining the best options for their particular circumstances. Mark Dalrymple, president of steep roofing operations for Butcher and Butcher Construction Co. Inc., headquartered in Rochester Hills,Michigan, points to one homeowner’s decision to replace their cedar shake roof as an example.

“Ten years ago, our company maintained and restored the original cedar roof on this house because the homeowners loved their real cedar shake so much,” says Dalrymple. “The goal was to get it to last another decade, which was achieved. However, now it’s 10 years later. The homeowners came back to us because they knew their old cedar shake roof had reached the end of its lifespan.”

At the client’s request, Dalrymple explained other roofing system options. “They wanted a recommendation for a roof alternative that would outperform real cedar, but still give the authentic appearance of cedar shakes,” he recalls. “We recommended composite shake roofing from DaVinci Roofscapes.”

The contractor installed Multi-Width Shakefrom DaVinci Roofscapes on the roof and turret. Photos: Butcher and Butcher Construction Co. Inc.

According to Dalrymple, the homeowners immediately approved of the DaVinci Multi-Width Shake product suggested by Butcher and Butcher.“They were impressed with the authentic look of the composite shake tiles,” he says. “The Autumn color was a great match for the weathering effect they were seeking. These homeowners were also extremely pleased with the features of the DaVinci tiles and liked the idea that long-term roof maintenance will be much easier than with real cedar shakes.”

Roofers That Care

Butcher and Butcher completed the massive re-roofing project in July of 2018. The project included installation of 85 squares of roofing material with special applications around a turret and multiple chimneys.

The roof on this Michigan home was replaced with composite shake manufactured by DaVinci Roofscapes. Photos: Butcher and Butcher Construction Co. Inc.

“We’ve been installing DaVinci composite roofs for 18 years so we’re very familiar with the product,” says Dalrymple, whose company has locations in both Michigan and Florida. “For this project, we used extra caution to protect the home’s meticulously manicured landscaping, courtyard and pool area. We were careful in both removal of the old roof and installation of the new roof. Everything from flowering shrubs around the house to flowers in window boxes had to be protected.”

Located in the prestigious area near Cranbrook Schools, a National Historic Landmark site, the newly re-roofed home sits in the Bloomfield Hills community of Michigan. Butcher and Butcher has worked in this area since the company started in 1972.

“This is a neighborhood of quiet, rural residential properties,” Dalrymple notes. “For us it’s an honor to help these homeowners have composite roofing installed on their homes. We know that this roofing material will help both protect the home from severe weather and add distinct curb appeal value to a property.”

According to Dalrymple, the homeowners were very pleased with the end result. “For this project, the homeowners truly love the fact that the composite shake looks so much like natural cedar roofing,” he says. “They’re excited with the roof’s performance so far and the idea that this DaVinci roof will far outlast their old natural cedar roof.”

Metal Panels Highlight Rooftop Area of Washington Apartment Building

Reed Row apartments in Washington features a rooftop common area that provides residents with social space and great views of the city. Photos: Rheinzink

The brand-new Reed Row apartments in the Adams Morgan neighborhood of Washington, D.C., offers an eclectic, urban sophistication that is reflective of the area. Adams Morgan is well known for its broad mix of cultures and activities. The five-story apartment community includes 132 residential units in 100,000 square feet of space.

The site, located about 1.5 miles from the White House, was previously a parking garage. The developer demolished everything above grade but was able to retain portions of the below-grade structure.

The exterior expression of the architectural design, created by R2L:Architects, Washington, D.C., is influenced by the materials and scale of the traditional masonry buildings found in nearby districts. “We wanted to pay homage to the historic neighborhood with a material palette that offered the proper aesthetic fit,” says Donrico Washington, R2L project designer/manager.

Approximately 3,000 square feet of Rheinzink Flat Lock Tilesand 1,000 square feet of Rheinzink Standing Seam Panelswere used to highlight the rooftop amenity. Photos: Rheinzink

Two different Rheinzink profiles were specified for application in an “intimate, exterior amenity space,” Washington notes. The area is an inviting rooftop common area that provides residents with social space and a great view of the city. Approximately 3,000 square feet of Rheinzink prePATINA graphite-greyFlat Lock Tiles and 1,000 square feet of Rheinzink Standing Seam Panels highlight the rooftop amenity. “In the early stages of our design process, we noticed that numerous nearby buildings had mansard roofs with diamond-shaped tiles and shingles. That’s what led to our selection of the Rheinzink Flat Lock Tiles,” Washington says. 

The Rheinzink Standing Seam Panels were used to clad sloped roofs over stairways in the units below the roof deck leading up to outdoor terraces. “The reaction to the Rheinzink from the residents has been outstanding,” says Washington. “Everyone loves it because it’s a material that’s not typically seen.”

Installation of the panels was done by MSM Roofing, Hampstead, Maryland. David Peterson, owner of MSM, described the installation as “a piece of cake.”

Composite Shake Is the Answer for Home in British Columbia

The Siebert residence was originally built in 1991. Its original cedar shake roof was replaced with a new roof system featuring composite shakes. Photos: DaVinci Roofscapes

Myrtle Siebert grew up in the logging industry as the granddaughter of a hand logger in British Columbia, Canada. She married a man who dreamt of having his own logging company and saw that dream come true. But when it came time to replace the cedar shake roof on her own home near Victoria, she decided to go with composite shake shingles because of their durability, fire resistance, and ease of maintenance.

Siebert and her son did their homework. They visited local builder supply businesses and then struck gold when they hiredVictoria-based Custom Roofing Inc.to do the job. Siebert worked closely with Caleb Friesen, owner of Custom Roofing, to make sure she got the roof system she wanted.

“Caleb and his team confirmed what we already knew … that composite shake from DaVinci was the product for my home,” says Siebert. “I chose the style and color of the composite shakes carefully so that the new fake cedar shakes would look like the real cedar roof we had previously. Mission accomplished.”

“She definitely wanted to maintain the look and feel of the thick wood shakes that the house had on it previously,” Friesen notes. “The idea of longevity and consistent appearance truly appealed to this homeowner. The selection of Bellaforté Shake in the Tahoe color blend really complements the design of this house.”

Photos: DaVinci Roofscapes

Made of pure virgin resin, UV and thermal stabilizers plus a highly-specialized fire retardant, Bellaforté products are created to resemble natural slate and shake products. The composite roofs are designed to resist fading, rotting, cracking and pests, plus high winds, hail and fire. The realistic-looking roofing tiles stand up to weather challenges while requiring no maintenance.

Siebert was intimately involved in the re-roofing process. “I had been directly involved in building this home back in 1991, plus several others over the years,” she says. “I love doing the planning and design work. Caleb was delightfully communicative and his team of workers was fabulous.”

Despite interruptions of pelting rain, snow obliterating the drawn lines and slippery conditions causing work stoppages, the team from Custom Roofing was careful and dedicated to the re-roofing process. “This roof gives me confidence,” Siebert says. “As much as I love wood, I no longer have to worry about maintaining a real cedar shake roof. The DaVinci composite shake is the best possible option I could find for staying as close to real wood on our roof.”

Working With Homeowners Associations Means Taking on Big Challenges

Glenwood Townhomes in San Dimas, California, includes 185 residential units, a clubhouse, standalone garage and park restroom building. The re-roofing project encompassed 250,000 square feet of shingles. Photos: La Rocque Better Roofs

A quick glance at the numbers reveals that Glenwood Townhomes in San Dimas, California, is not your everyday residential re-roofing project. Featuring 185 units plus a clubhouse, standalone garage and park restroom building, and requiring the installation of 250,000 square feet of shingles, the project is expansive in scope, to say the least. But for nearly 40 years, La Rocque Better Roofs has enjoyed taking on challenging roofing projects, and the team put a plan in place to take on a very ambitious and complex assignment.

With literally hundreds of homeowners impacted by the re-roofing project, the Glenwood Townhomes Home Owner Association (HOA) board of directors through its property management company, Personal Touch Property Management Company, actively sought a roofing company that had been in business for 20-plus years and, most importantly, was experienced in working with HOAs. Doug McCaulley, owner of Personal Touch Property Management Company, has managed Glenwood HOA for several years and knew he needed a company that was large enough and had the proper labor force to handle the size of the project — and would also be around to honor its warranty.

La Rocque Better Roofs has served customers throughout Southern California since 1981, and approximately 80 percent its business is focused on HOAs. The company has developed a process for effectively managing the multiple parties and considerations involved in HOA remodeling projects. Beyond the HOA board, other parties commonly involved in re-roofing projects include property management companies, roofing consultants, and maintenance and service organizations. From a project management perspective, challenges involved in HOA remodeling projects include dealing with any structural or code-related discoveries that arise once the project begins and minimizing inconvenience to residents.

The HOA board selected the Owens Corning TruDefinition Duration shingle in Desert Tan. Members desired both the aesthetics and the benefits of solar reflectivity. Photos: La Rocque Better Roofs

Labor availability is a key consideration for HOA projects, as such projects require a sizeable labor pool to be available for an extended period. Rory Davis, vice president of HOA Sales at La Rocque Better Roofs, says a readily available roofing team was a key factor in the selection of La Rocque Better Roofs for the project. “We do not subcontract our workers and work with a team of 75-110 people, depending upon the time of year, so that the project stays on schedule,” says Davis.

While project management skills, logistical know-how and labor are all required for HOA projects, the most important element in a re-roofing project is satisfying the homeowners living in the community. All these considerations went into La Rocque Better Roofs’ approach to the re-roofing of Glenwood Townhomes.

A Customized Approach to Roof Removal

The design of the Glenwood Townhomes community presented some structural challenges. Detached garages adjacent to each building blocked access for workers during the removal process. La Rocque Better Roofs found a way to resolve this challenge, investing in customized, extra-wide, sturdy walk boards to bridge the distance between the homes and garages. The walk boards allowed roofers to remove roofing from the home and then walk the removed materials directly into the truck. “Walking the debris right to the truck was a big plus, because materials didn’t touch the ground and didn’t come into contact with mature shrubs and landscaping,” says Guy La Rocque, president and CEO. “It was reassuring to homeowners to know that nails and debris wouldn’t be dropped in their yards and exterior living areas.” The system also supported efficiency. La Rocque estimates the walk boards reduced tear-off time by four to five hours per building.

“Safety and efficiency on all of worksites are key factors in being a successful and sought-after company,” La Rocque states. “The rules and requirements are constantly changing with OSHA, and it’s our responsibility as the management team at La Rocque Better Roofs to make sure all our employees are always up to date with the latest information. Our weekly Tailgate Safety Meetings as well as our monthly safety and education meetings help us maintain a level of awareness. It’s one thing to be educated in OSHA’s safety requirements; it’s another thing to implement and monitor these safety procedures on our jobsites.”

Surprises are not uncommon when remodeling mature properties. During the re-roofing project, some fireplaces in the community were found to be unstable. La Rocque Better Roofs worked with city permitting officials and engineers to retrofit the fireplaces so that they remained safe and functional without requiring a complete tear-down and rebuilding of the fireplaces.

Communication and the “Contractor Bubble”

Among the many steps La Rocque Better Roofs employed to simplify the process, Guy La Rocque says communication with residents was especially valuable. “We scheduled after-hours meetings with the residents to keep them informed about the project, answer their questions and let them know what to expect,” he says. “Over the years, we’ve found the best thing you can do is get homeowners involved. You can never communicate enough, so we let residents know what time our crews would be on site, where the crews would be working and what we expected to accomplish. “

Crews from La Rocque Better Roofs made sure to protect the landscaping as the project progressed. The company has made working for HOAs its primary focus. Photos: La Rocque Better Roofs

From La Rocque’s perspective, too many contractors operate in a “contractor bubble,” losing sight of other opportunities to add value to both homeowners and the contractor’s business. Listening to homeowners helps open up opportunities that may exist for additional work. “When you get homeowners involved, you get a different perception of what needs to happen,” La Rocque says. “The majority of us are homeowners, but many times we forget the most important thing we want from a contractor is communication.” He adds that the construction industry has suffered from a perception that too often contractors show up and leave whenever they want, leaving the customers in the dark. No one likes to be surprised. Keeping the homeowner informed can go a long way toward achieving more satisfied customers and generating more referrals.

Davis says that communication has never been more important than today, in the era of social media. “Yelp has become the new Better Business Bureau,” he says. “Social media provides more opportunities than ever before for consumers to either pat us on the back or criticize us.”

 Changing it Up

The Glenwood Townhomes community was built in 1973, and the roof replacement provided an opportunity to introduce trending colors and technology improvements to residents’ roofs. The HOA board wanted to select a color that would lighten up the overall look of the community and also take advantage of solar reflectivity. The HOA selected the Owens Corning TruDefinition Duration shingle in Desert Tan.

Asked about the shingle manufacturer’s involvement in the project, Davis says manufacturers’ reps can make a big difference. “Availability is key, and a willingness to bring samples onsite or address any problems that come up is critical. You learn a lot by how a manufacturer deals with any problems that arise. We may go years without a problem, but when something happens, we want someone who will step up,” he says. He also likes the Owens Corning Sure Nail technology and says the strip that ensures optimal placement of each nail is a plus.

HOA projects are not for every contractor. But through planning, establishing strong relationships with engineers, permitting organizations and other partners, thoughtful approaches to on-site challenges and most importantly, listening to customers, HOAs present an opportunity for contractors to take on projects of size and style.